Fully automated popcorn production line including filling and packaging machines with a production capacity of 100 kg
π― Popcorn Production Line - 100% Healthy Popcorn Al-Hoda's popcorn production line is an integrated industrial system that relies on popping corn kernels with hot air without the use of any oil, making the product completely healthy, easy on the stomach, and suitable for clean-eating enthusiasts. The line starts from the corn feeding unit, then passes to the popping chamber, which uses high-temperature hot air to quickly and efficiently pop the kernels. The popcorn is then cooled and packaged or flavored as desired. β Oil-free - 100% healthy β Easy and fully automatic operation β Made of 304 food-grade stainless steel β Turkish technology with German quality β Suitable for small and medium-sized factories π¦ Suitable for commercial production of healthy popcorn in various flavors.
The line consists of the following parts:
1 – The feeder is an itinerary with the collection tank.
2 – Vertical blasting furnace.
3 – Sieve.
4 – spiced
5 – Flavor mixer.
6 – The pump
screw conveyor
Automatic and Safe Conveyance of Raw Corn to the Blasting Head Feeder – Robust Design, Food Safety, and High Operating Efficiency
This screw conveyor is used to feed raw corn directly and evenly from the tank to the blasting head feeder in the corn chips production line. The device is designed with a robust industrial structure made entirely of food-grade 304 stainless steel, with built-in protection and impurity removal mechanisms to ensure safe and clean operation.
It is equipped with a 100 kg tank with a bottom opening for easy cleaning. It also features a magnetic system to remove metal impurities, as well as a protective net to prevent operators from entering the machine during operation.
βοΈ Working Mechanism:
1οΈβ£ Feeding Corn to the Conveyor
β The conveyor tank is filled with ready-made corn kernels.
2οΈβ£ Spiral Conveying to the Feeder
β The spiral screw pushes the corn evenly toward the blasting head feeder.
3οΈβ£ Metal Impurity Filtering
β Equipped with an industrial magnet to remove any metal impurities present within the material.
4οΈβ£ Complete worker protection
βοΈ Equipped with a protective metal mesh that prevents hands from entering the mechanism during operation.
5οΈβ£ Easy cleaning
βοΈ A dedicated bottom opening for emptying and cleaning the machine after each batch.
π Technical Specifications:
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Machine Type: Spiral Conveyor for Corn Feeding
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Tank Capacity: 100 kg
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Manufacturing Material: Food-grade 304 stainless steel
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Metal Thickness: 2 mm
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Protection System: Safety Metal Mesh + Magnetic System for Removing Impurities
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Voltage: 380/220 VAC – 50 Hz
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Power: 1.25 kW
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Dimensions:
βοΈ Length: 300 cm
βοΈ Width: 90 cm
βοΈ Height: 250 cm
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Machine Number: 001
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Model: THV-2025 PV-Z
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Country of Origin: Turkey
π‘ Why is this spiral conveyor an essential component of the production line?
βοΈ Because it ensures a consistent and safe feeding of corn to the blasting stage.
βοΈ Because it provides complete protection for the operator during operation.
βοΈ Because it is made of hygienic, rust-resistant materials and is easy to clean.
βοΈ Because it helps improve line efficiency and reduce downtime.
Oven- Blasting head
Hot Air Popcorn Blowing Without Oil – Healthy Technology, Consistent Performance, and High Manufacturing Quality
The blowing oven is primarily used to blow corn kernels to produce popcorn using only hot air without any oils, resulting in a healthy and light final product.
This device was developed with American technology to operate continuously 24 hours a day and is one of the most important components of the popcorn production line.
The oven operates using an open circuit system for a continuous flow of corn kernels. It is equipped with a feeding vibrator that allows complete control of the corn flow and precise quantities.
It is equipped with an Italian burner and operates on gas or diesel, depending on the customer's preference. The oven body is fully insulated with fiberglass to ensure heat retention and reduce waste.
βοΈ Working Mechanism:
1οΈβ£ Automatic Corn Feeding
βοΈ The corn is fed via an industrial vibrator whose speed can be adjusted to suit the desired quantity.
2οΈβ£ Hot Air Corn Blowing
βοΈ Direct heating with hot air without the use of any oil.
βοΈ Quickly pops the corn for perfect, fluffy popcorn.
3οΈβ£ Maintains internal heat
βοΈ The oven is insulated with thermal fiberglass to maintain internal temperature and reduce energy consumption.
4οΈβ£ Smart and easy-to-use control
βοΈ Stainless steel control panel with a touch screen.
βοΈ Supports two languages ββupon customer request (e.g., Turkish + English / Arabic + English).
π Technical Specifications:
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Device Type: Hot Air Popcorn Oven
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Operating System: Open Circuit - Continuous Feed
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Fuel Type: Gas or Diesel as requested
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Burner Type: Italian Industrial Burner
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Control System: Bilingual Touch Screen + Stainless Steel Control Panel
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Manufacturing Material: Food Grade 304 Stainless Steel
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Thermal Insulation: Heat-Resistant Fiberglass
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Voltage: 380/220VAC - 50Hz
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Power: 11.25 kW
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Dimensions:
βοΈ Length: 300 cm
βοΈ Width: 130 cm
βοΈ Height: 220 cm
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Machine Number: 002
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Model: THV-2025BO-P
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Country of Origin: Turkey
π‘ Why is this oven an ideal choice for popcorn production?
βοΈ Because it operates without oil, providing a completely healthy product.
βοΈ Because it supports 24/7 continuous operation.
βοΈ Because it features smart, easy-to-use controls.
βοΈ Because it is fully thermally insulated to save energy and ensure consistent performance.
The sieve
Separating Unexploded Kernels and Popcorn Remains – Precise Sorting, Automation, and High Manufacturing Quality
The drum screen is used immediately after popping the corn to separate unexploded kernels (raw corn) and popcorn hull residue (popcorn husks).
It consists of a rotating perforated drum that allows raw corn to pass through the perforations into a dedicated tank below the screen, while the mature popcorn continues to progress through the production line.
The screen rotates at a speed proportional to the speed of the popping head, and its speed is automatically controlled according to the production flow to ensure balanced and smooth performance.
βοΈ Working Mechanism:
1οΈβ£ Popcorn and Remaining Corn Receiving
β The mixture coming out of the oven (popcorn + unexploded corn + popcorn) enters the screen.
β 2οΈβ£ Automatic Separation via the Perforated Drum
β Unexploded kernels pass through the perforations and collect in a lower tank.
βοΈ The husk (hull) is also separated independently.
3οΈβ£ Rotation synchronized with the oven speed
βοΈ The screen rotates at a speed compatible with the oven's throughput, with automatic control to adjust the speed as needed.
π Technical Specifications:
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Device Type: Cylindrical screen for separating unexploded kernels
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Rotation System: Automatic with speed control
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Separation Mechanism: Dedicated holes for isolating raw corn and husk
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Manufacturing Material: Food-grade 304 stainless steel
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Voltage: 380/220VAC – 50Hz
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Power: 3.75 kW
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Dimensions:
βοΈ Length: 200 cm
βοΈ Width: 140 cm
βοΈ Height: 190 cm
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Machine Number: 003
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Model: THV-2025BO-P
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Country of Origin: Turkey
π‘ Why is this screen an essential part of the popcorn line?
βοΈ Because it efficiently isolates unpopped corn.
βοΈ Because it preserves the quality of the popped popcorn and prevents it from being mixed with impurities.
βοΈ Because it operates precisely and with a fully automatic system.
βοΈ Because it is made of safe materials and is easy to clean.
Flavor coating cylinder
Even and Precise Flavor Distribution on Popcorn – Smart Design, Balanced Performance, and Perfect Flavoring Results
The seasoning is an essential device in the final flavoring stage of the popcorn production line. It mixes the flavoring into the popcorn kernels in a homogeneous manner using a rotating drum that operates at a variable speed, electronically controlled using an industrial inverter.
The seasoning is equipped with an advanced American-style flavor sprayer that can be precisely calibrated to perfectly adjust the flavor amount.
It is also equipped with a cover on the material outlet side and strong industrial wheels for easy movement and cleaning inside the workshop.
βοΈ Mechanism of Operation:
1οΈβ£ Balanced Grain Rotation Inside the Drum
βοΈ The popcorn is rotated slowly and evenly inside the drum to ensure perfect flavor coverage.
2οΈβ£ Electronic Flavoring Spray
βοΈ A professional flavor sprayer precisely and evenly sprays the powder over the entire kernel.
βοΈ Adjustable to suit the flavor type and desired degree of coverage.
3οΈβ£ Prevent clumping and impurities
βοΈ The internal scales are designed to prevent flavor buildup and clumping inside the drum.
βοΈ Equipped with a mechanism to expel small grains or unwanted impurities.
4οΈβ£ Seasoning Time Control
βοΈ The product's time in the seasoning can be adjusted to achieve the optimal degree of flavoring as desired.
π Technical Specifications:
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Device Type: Popcorn Rotating and Flavoring Drum
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Control System: Electronic Inverter for Speed ββControl + Flavor Spray Calibration
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Flavor Spray: Adjustable American Model
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Impurity Removal Mechanism: Built into the Drum
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Manufacturing Material: Food-grade 304 Stainless Steel
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Voltage: 380/220VAC – 50Hz
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Power: 3.75 kW
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Dimensions:
βοΈ Length: 300 cm
βοΈ Width: 90 cm
βοΈ Height: 150 cm
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Machine Number: 004
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Model: THV-2025 BO-P
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Country of Origin: Turkey
π‘ What makes this seasoning stand out from others?
βοΈ Perfect and consistent coverage for every popcorn kernel
βοΈ Clump-free thanks to the smart scale design
βοΈ Equipped with a professional, adjustable flavor sprayer
βοΈ Easy to clean and transport within the workshop
Two flavor mixer tanks
Perfect blending of flavor and oil using indirect heating technology – double jacket design, quality manufacturing, and precise temperature control.
This mixer is used to prepare the flavor and oil mixture used for sprinkling crackers or popcorn. The ingredients are mixed inside a 200-liter tank made with double jacket technology, which allows indirect heating with hot water, ensuring that the oil does not burn or impair the flavor.
The mixer and feed pump are mounted on a single, solid chassis made of heat-coated iron and fully covered in 304 food-grade stainless steel. Sturdy wheels are added for easy movement and cleaning within the workshop.
βοΈ Working mechanism:
1οΈβ£ Prepare the flavor and oil mixture inside the mixer.
β The double wall is heated with hot water to warm the mixture without burning or direct contact.
ββ Direct connection to the pump.
β The mixer and pump are mounted on a single base to ensure seamless, integrated operation.
3οΈβ£ Accurate Temperature and Level Monitoring
βοΈ Equipped with a digital thermometer to monitor the water temperature inside the jacket.
βοΈ Includes a level indicator to measure the amount of hot water inside the tank.
π Technical Specifications:
β
Device Type: Double Jacket Flavor and Oil Mixer
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Capacity: 200 liters
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Heating System: Indirect Hot Water
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Control Mechanism: Thermometer + Water Level Indicator
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Manufacturing Material: Food-grade 304 stainless steel
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Voltage: 380/220VAC – 50Hz
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Power: 3.75 kW
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Dimensions:
βοΈ Length: 150 cm
βοΈ Width: 120 cm
βοΈ Height: 170 cm
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Machine Number: 005
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Model: THV-2025BO-P
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Country of Origin: Turkey
π‘ Why is this mixer a vital part of snack and popcorn production lines?
βοΈ Because it ensures a safe and homogeneous blending of flavor and oil.
βοΈ Because it prevents oil burning and maintains flavor quality.
βοΈ Because it is integrated with the pump on a practical, easy-to-maneuver chassis.
βοΈ Because it is equipped with measuring and monitoring tools for easy operation and complete control.
Flavor pump
Precise and Economical Flavor Dispensing – American Technology, Electronic Control, and a Robust Industrial Structure
The flavor pump is used to pump the oil and flavor mixture into the seasoning sprayers in a consistent and precise manner. It features an American-made alternating suction and discharge technology, an effective way to preserve flavor and reduce waste.
The pump body is constructed from high-quality, solid European aluminum and mounted on a sturdy, food-grade 304 stainless steel platform. It is equipped with industrial casters for easy movement within the production line.
The pump is driven by a reliable Encarnage motor and features a food-grade silicone hose to ensure product safety and flexible operation.
Mechanism of Operation:
1οΈβ£ Alternating Suction and Discharge of Flavor
βοΈ The flavor mixture is drawn from the mixer and precisely pumped into the seasoning.
βοΈ The alternating system ensures continuous, homogeneous, and uninterrupted pumping.
2οΈβ£ Precise electronic quantity control
βοΈ Equipped with an inverter to electronically adjust the flavor quantity based on line speed and product type.
3οΈβ£ Easy maintenance and high hygiene
βοΈ The hose is made of food-grade silicone, making it easy to disassemble, clean, and sterilize.
π Technical Specifications:
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Device Type: Flavour Pump with Alternating Suction and Pumping System
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Body Material: Solid Aluminum
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Stand Base: 304 Food Grade Stainless Steel with Wheels
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Drive System: Industrial Inkjet Motor
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Control System: Electronic Inverter to Control the Pumping Quantity
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Hose: High-quality food-grade silicone
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Voltage: 380/220VAC – 50Hz
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Power: 1.125 kW
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Dimensions:
βοΈ Length: 80 cm
βοΈ Width: 60 cm
βοΈ Height: 70 cm
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Machine Number: 006
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Model: THV-2025BO-P
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Country of Origin: Turkey
π‘ What makes this pump stand out in the production line?
βοΈ Precise flavour pumping with fully electronic control
βοΈ Designed to reduce waste and preserve flavour
βοΈ Easy to transport and maintain
βοΈ Food-grade safe and made of high-quality materials
2 Packing Machine Feeder Conveyor Line
Precise and Balanced Conveyance to Maintain Product Quality
The conveyor belt is one of the most important stages of potato chips production. It ensures efficient transfer of the product from the flavoring stage to two packaging machines, while preserving the integrity of the chips through a fully automated and precise distribution system.
Advanced Operation Mechanism
1οΈβ£ Precise Electronic Control System
The product transfer speed is controlled by an electronic control circuit equipped with modern sensors, allowing for balanced product feeding according to the capacity of the packaging machines.
β
Equipped with a reservoir and vibrator to ensure a homogeneous flow of chips without accumulation or jamming.
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Fully automated to reduce manual intervention and increase production efficiency.
2οΈβ£ Conveyor belt with an advanced design equipped with a Z-shaped PVC belt to facilitate product transfer at an appropriate angle, helping achieve optimal flow without affecting the shape of the chips.
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Made of food-grade 304 stainless steel to ensure the highest standards of hygiene and quality.
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Its design reduces vibration and shock, keeping the product unbroken.
3οΈβ£ Smart Sensors for Improved Performance
It features advanced electronic sensors that automatically adjust the speed and flow of the product, preventing any buildup or congestion in the production line.
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Ensures even product distribution between the packaging machines for stable and consistent production.
4οΈβ£ Durable and Easy-to-Clean Design
Made entirely of food-grade 304 stainless steel to ensure rust resistance and easy cleaning, with a robust structure to withstand continuous operation in industrial environments.
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Equipped with sturdy wheels for easy movement and maintenance.
Technical Specifications
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Material: Made entirely of food-grade 304 stainless steel to ensure the highest levels of hygiene and quality.
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Electrical Power: 5.25 kW | 380/220 V | 50 Hz.
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Dimensions:
Length: 8 cm
Width: 90 cm
Height: 380 cm
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Machine Number: 007
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Model: THV-2025 BO-P
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Country of Manufacture: Turkey
Features of the Feeding Conveyor Line
βοΈ Precise electronic control system with sensors to automatically adjust the product conveying speed.
βοΈ Z-shaped PVC conveyor ensures optimal flow without compromising the quality of the slices.
βοΈ Shock and vibration-resistant design to protect the product from breakage.
βοΈ Tank and vibrator to ensure consistent flow and prevent product accumulation during conveying.
βοΈ Made entirely of food-grade 304 stainless steel for rust resistance and easy cleaning.
βοΈ Equipped with sturdy wheels for easy movement and cleaning, making it ideal for industrial environments.
π‘ The ideal solution for efficient product transfer and ensuring the highest levels of production quality!
Continuous system weight packaging machines No.2
Accurate and Speedy Food Packaging with Advanced Systems
The weight packaging machine is designed according to the latest international technologies to ensure high speed, 24-hour operation, and superior accuracy in weighing and packaging. It features advanced drive systems, precise optical sensors, and an integrated electronic control system that ensures high efficiency and consistent production.
Advanced Operation Mechanism:
1οΈβ£ Precise and Flexible Packaging System
Automatic packaging of potato chips, chips, seeds, and nuts.
Relies on an intelligent weighing system to ensure accurate packaging and reduce waste.
2οΈβ£ Advanced Electronic Control for Smooth Operations
Advanced PLC system from Delta for fast response and precise control.
7-inch electronic touch screen from Delta for ease of operation.
Precise OMRON thermal control system allows temperature adjustment from the screen to ensure weld quality.
3οΈβ£ High Performance with Powerful Motors
Equipped with motors and gearboxes to control the conveyor belt and jaws, ensuring stable operation.
A stepper motor for automatic roll holder movement, controlled via a screen.
A stepper motor for roll drawback compensation, with an alarm system when the roll is finished.
4οΈβ£ Safe and durable design
Safety sensors protect the operator from any operational errors.
A comprehensive daily production counter for performance monitoring and effective production tracking.
The entire body is made of 304 food-grade stainless steel to ensure hygiene and product safety.
All parts in contact with the product are made of 304 stainless steel in accordance with food-grade quality standards.
5οΈβ£ Flexible roll usage
Roll width can be customized to suit customer requirements, allowing for the packaging of a variety of products.
Maximum roll length: 320 mm.
An Italian-made roll forming device, easy to replace for increased operational efficiency.
Supports the use of built-in cellophane rolls to ensure tight, high-quality packaging.
6οΈβ£ Additional equipment for increased efficiency
A Z-type PVC conveyor belt with a 304 stainless steel body and an automatic feeding system.
Conveyor belt for finished packages to ensure easy transportation and storage.
Date printer to print product information directly onto the package.
Smart weighing system from HIGH DREAM to ensure high weight accuracy.
Weighing platform made of 304 stainless steel to ensure stability and reliability.
Technical Specifications:
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Material: Made entirely of food-grade 304 stainless steel to maintain hygiene and quality.
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Electrical Power: 5.75 kW | 380/220 V | 50 Hz.
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Dimensions:
Length: 200 cm
Width: 130 cm
Height: 420 cm
π’ Machine Number: 008
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Model: THV-2025 BO-P
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Country of Origin: Turkey
Durable design to ensure high performance:
β High weight accuracy via the intelligent summation system.
β Comprehensive electronic control for maximum operational efficiency.
β Integrated safety with safety sensors to protect the operator.
βοΈ Flexibility in using packaging rolls according to customer needs.
βοΈ High-quality European components to ensure machine durability.
Features of the weight packaging machine:
βοΈ High speed and high accuracy in packaging.
βοΈ Advanced PLC electronic control system enables smooth and responsive operation.
βοΈ Durable 304 stainless steel construction materials to ensure hygiene and product safety.
βοΈ Practical and easy-to-maintain design to extend the machine's lifespan.
βοΈ Integrated safety systems to ensure operator safety.
π‘ The ideal solution for filling and packaging food products with utmost efficiency and precision!
Electrical parts and control panels
Schneider breakers
Schneider contactors
Delta control screen
Delta inverters
GAMAK motors
YILMAZ gearboxes
Or as per customer request
basic information
π― Healthy Popcorn Production Line – Using Hot Air Technology
Innovate and attract your customers with a healthy and modern product that meets the demands of the modern consumer!
From Al-Huda International, we present to you a hot air popcorn production line – an integrated industrial system that relies on exploding corn kernels without the use of any oil, providing a 100% healthy product, ideal for lovers of clean food and a healthy lifestyle.
π Why choose Al-Huda's popcorn line?
β
Hot Air Technology
The line exploding corn kernels by passing hot air at precise and controlled temperatures, eliminating the use of any oils or fats. The result? Crisp, light, and completely healthy popcorn, suitable for children, athletes, and those looking for a light alternative to traditional crackers.
β
Complete Line from A to Z
The line includes all production stages, starting with the automatic feeding unit, passing through the exploding chamber, and ending with the cooling systems, healthy flavor mixing (optional), transportation, and packaging. All of this is designed according to the latest global food industry standards.
β
High Operational Efficiency
The line boasts a high production capacity of up to hundreds of kilograms per day, with flexibility in controlling temperature, blasting speed, and air pressure to suit the corn quality.
β
Turkish Made with German Quality
All line components are manufactured in Turkey within Al-Hoda Company's factories, using certified German technology that has proven its efficiency over more than 20 years. Each machine undergoes rigorous quality and performance testing before delivery.
β
Fully Hygienic Manufacturing Materials
All parts in contact with the product are made of high-quality 304 food-grade stainless steel, ensuring product safety and ease of cleaning and maintenance.
β
Real Guarantee and Warranty
We provide a comprehensive warranty on the line, with on-site installation and operation services, as well as full training for technical staff and after-sales follow-up.
π Line Requirements
βͺοΈ Total Line Length: 18 meters
βͺοΈ Width: 3 meters
βͺοΈ Operating Space: 150 square meters
π Al-Huda International Company - Manufacturing with Confidence
At Al-Huda Company, we offer you the essence of our experience spanning over 20 years in the field of manufacturing snack and cracker production lines.
We offer industrial lines that meet European standards and offer reliable performance, and are ISO and CE certified, with real technical support that accompanies you from the moment of agreement until actual operation and production.
β³οΈ With Al-Huda Company, you're not just buying a machine; you're investing in a successful project, backed by technology, quality, and commitment.
π© To inquire about prices, production capacity, or to design your factory according to the available space, don't hesitate to contact us. We're always at your service.
Control Panel
SCHNEIDER Cutters
SCHNEIDER CONTACTERS
10 inch DELTA control screen
Inverters DELTA
Engines, the Turkish company GAMAK, with a German franchise
Gearboxes of the famous Turkish brand YILMAZ
production line
corn feeder
Itinerary with the assembly tank whose mission is to feed the detonation vertically automatically
Made entirely of stainless steel 304
Length: 250cm
Show 50: CM
Height: 270cm
Vertical blasting furnace
Popcorn is made by blasting the corn kernels by hot air without oil.
Corn Kernel Bomber: The oven is an American model that is equipped to operate 24 hours a day.
It works in an open circuit system, the corn is flowing continuously, and it is equipped with a feed shaker to control the flow and adjust the parameters.
Blast furnace: It works on gas or diesel, according to the customer's request. It is provided with an Italian burner.
The oven is completely insulated with fiberglass to preserve heat.
Equipped with a touch control panel that contains three languages, according to the customer's request.
Made entirely of stainless steel 304
Length: 250cm
Display 120: CM
Height: 260CM
Sieve
It is a perforated cylinder that allows the unexploded corn kernels to pass through the holes of the cylindrical sieve. Its function is also to isolate the unripe popcorn kernels and collect them in a tank under the sieve carried by the sieve body.
It rotates at a speed commensurate with the verticality of the furnace or blasting, and its speed is also controlled automatically.
Made entirely of stainless steel 304
Length 220cm
Width 120cm
Height 2 M
seasoning, grafting cylinder
It is a cylinder made of food grade stainless steel 304, and the speed of the seasoning is controlled electronically via an inverter.
The process of the scales in the seasoning is manufactured to prevent the accumulation and agglomeration of the flavor and to obtain the best homogeneous flavoring result by slowly and homogeneously rotating the popcorn kernels while spraying the flavor.
Supplied with an advanced, calibrated American model flavor sprayer.
The seasoning is equipped with wheels for easy stirring and cleaning.
The seasoning is adjustable to control how long the popcorn will pass through.
The grafting roller is equipped with a mechanism to expel the impurities and the very small unwanted popcorn that may have been caused by rotation
Made entirely of stainless steel 304.
The length is 3M.
Height 150 cm
the offer . CM 130
Flavor Cooking Mixers (1)
Made of / stainless steel 304 / mixer capacity / 200 / liters
Double jacket for indirect heating: The flavor mixer and the pump are attached to one chassis.
Equipped with wheels for easy movement and cleaning.
Equipped with a thermometer to monitor the temperature of the hot water in the mixers.
Equipped with an indicator to show the level of hot water in it
flavor pump
American model.
The pump body is made of solid aluminum.
The pump is installed on a stand made of food-grade stainless steel / 304 /
Equipped with wheels, working system: alternating suction and pumping (American technology to save bait consumption).
It is an enclosure motor connected to a solid aluminum pump.
Equipped with a Spanish-made food grade silicone hose.
The amount of flavor or taste is controlled electronically precisely by an inverter
Chips types
