Pellet chips frying line, production capacity 600 kg
πΉ Pellet Chip Frying Line β Producing Delicious, High-Quality Crisps The Pellet Chip Frying Line is an integrated industrial system used to convert ready-made pellet granules into crunchy chips. This process involves several stages, including: 1οΈβ£ Pellet Feeding: The raw pellets are delivered to the fryer on a regular basis. 2οΈβ£ Frying: The pellets are fried in hot oil inside an automatic fryer, giving them a delicious taste and crispy texture. 3οΈβ£ Oil Removal: Excess oil is filtered to produce a healthier product. 4οΈβ£ Cooling: The chips are gradually cooled to maintain their crunch. 5οΈβ£ Seasoning: Add flavors as desired (cheese, ketchup, pepper, etc.). 6οΈβ£ Packaging: The chips are packed in airtight bags to preserve taste and quality. β The line operates automatically. β Suitable for producing various pellet shapes (corn, potatoes, wheat, etc.). β Available in various production capacities starting from 600 kg/hour.
The line consists of the following parts
1_Product conveyor line
2_Frying pan server
3_Fryers
4_Oil removal bottle
5_Chips cooling route
6_Spicy flavoring device
7_The spiced flavoring cylinder
Conveyor belt with product collection basin
π Conveyor with Product Collection Tub – THV-2024PV-Z
The smart solution for transporting raw pellets to the fryer – automatic, efficient, and easy to feed!
This conveyor is an essential component of the production line, automatically transporting raw pellets from the collection tub to the fryer feeder smoothly, with a capacity of up to 100 kg. It is designed for stable performance and ease of use, while ensuring quick cleaning and maintenance.
βοΈ Advanced Operation Mechanism:
1οΈβ£ Fast and smooth automatic conveying
βοΈ Intelligently links stages to ensure a continuous flow of product into the fryer.
βοΈ Capacity of up to 100 kg, making it ideal for medium and large production lines.
βοΈ Design facilitates feeding into the fryer without manual intervention.
2οΈβ£ Hygienic and Practical Design
βοΈ Made entirely of food-grade 304 stainless steel to ensure hygiene and corrosion resistance.
βοΈ Conveyor belt made of PVC or food-grade plastic, designed to transport materials efficiently and without contamination.
βοΈ Equipped with movable wheels for easy cleaning and movement within the plant.
3οΈβ£ Continuous cleaning with minimal effort
βοΈ Built-in cleaning holes.
βοΈ Equipped with automatic cleaning brushes to ensure the belt remains clean during operation.
βοΈ Design facilitates washing and periodic maintenance.
π Technical Specifications:
β
Voltage: 380/220VAC – 50Hz
β
Power: 1.25 kW
β
Dimensions:
Length: 300 cm
Width: 80 cm
Height: 200 cm
β
Machine Number: 001
β
Model: THV-2024PV-Z
β
Country of Origin: Turkey
π‘ Why choose this conveyor belt?
βοΈ Automatic conveying system reduces the need for manual intervention and speeds up production.
βοΈ Large capacity with a fully hygienic design.
βοΈ Easy to clean and move around the plant.
βοΈ Stable performance with low energy consumption.
πΉ The ideal choice for efficiently and high-quality conveying of raw pellets to the fryer in a clean and safe production environment!
Billet material feeder
Accurate and Regular Feeding into the Fryer – Large Capacity Tank, Advanced Vibrator, and Optimal Product Flow Control!
The pellet feeder is one of the key components in ensuring a consistent and precise flow of raw materials into the frying tank. Thanks to a large 100 kg tank and an advanced industrial vibrator, this unit ensures continuous and consistent feeding without interruption or congestion in the production line.
βοΈ Advanced Operation Mechanism:
1οΈβ£ Wide Material Collection Tank
βοΈ 100 kg main tank for storing sufficient quantities of pellets.
βοΈ Streamlined design allows for smooth discharge of materials into the frying tank.
2οΈβ£ Professional Vibrator Flow Control System
βοΈ Equipped with a premium Turkish or Italian industrial vibrator – variable speed for precise pellet flow control.
βοΈ Contributes to a regular and even distribution of materials throughout the production line.
βοΈ Allows for easy and flexible adaptation to varying production quantities.
3οΈβ£ Durable, food-grade construction
βοΈ Made entirely of 304 food-grade stainless steel – rust-resistant and easy to clean.
βοΈ Practical design supports continuous operation in industrial environments.
π Technical Specifications:
β
Voltage: 380/220VAC – 50Hz
β
Power: 3.75 kW
β
Dimensions:
Length: 130 cm
Width: 100 cm
Height: 160 cm
β
Machine Number: 002
β
Model: THV-2024PV-Z
β
Country of Origin: Turkey
π‘ Why choose the THV-2024PV-Z pellet feeder?
βοΈ Large capacity eliminates frequent feeding and speeds up production.
βοΈ Variable-speed vibrator provides precise control over the quantity and timing of material flow.
βοΈ High-quality materials to ensure food safety and easy cleaning.
βοΈ Compact and practical design suitable for all modern production lines.
πΉ The ideal choice for consistent and precise feeding into the fryer, ensuring product quality and production line continuity!
The fryer
Advanced technology for perfect frying around the clock – even cooking, energy savings, and ease of operation!
This fryer is specially designed to operate 24 hours a day, with meticulous attention to detail to ensure that the chips pass smoothly through the oil and are quickly and precisely fried. Thanks to its intelligent structure and fully insulated fire chamber, this fryer is one of the best solutions for making chips, delivering high efficiency and superior quality.
βοΈ Advanced Operation Mechanism:
1οΈβ£ Fast and balanced frying in less than 15 seconds
βοΈ The frying tub is filled with oil, through which the chips continuously pass.
βοΈ The chips are regularly immersed and stirred in the hot oil to achieve the desired degree of doneness.
βοΈ The cooked chips are transferred to the end of the fryer in just 15 seconds to ensure crispy taste and consistent quality.
2οΈβ£ Automatic Lifting and Built-in Oil Removal System
βοΈ After cooking, the chips are gradually lifted through a built-in vibrating mesh conveyor to remove excess oil as the first stage of drying.
βοΈ This reduces the amount of retained oil and preserves the product's flavor.
3οΈβ£ Safe and Efficient Internal Heating Chamber
βοΈ Equipped with a fire chamber built into the fryer that heats the oil quickly and efficiently.
βοΈ Operates with a diesel or gas burner, depending on the customer's preference.
βοΈ Fully insulated using 15 cm thick fiberglass on all sides to maintain temperature and save energy.
βοΈ A safe design protects workers and reduces heat loss.
4οΈβ£ High-quality materials and ease of cleaning
βοΈ The entire body is made of food-grade 304 stainless steel for corrosion resistance and ease of washing.
βοΈ Design that facilitates easy access to all internal parts for maintenance and cleaning.
π Technical Specifications:
β
Voltage: 380/220VAC – 50Hz
β
Power: 10.5 kW
β
Dimensions:
Length: 550 cm
Width: 130 cm
Height: 200 cm
β
Machine Number: 003
β
Model: THV-2024PV-Z
β
Country of Origin: Turkey
π‘ Why choose the THV-2024PV-Z fryer?
βοΈ Continuous, 24-hour production.
βοΈ Perfect cooking and efficient primary oil removal.
βοΈ Safe, insulated fire chamber for energy savings and safety.
βοΈ Flexible fuel choice between gas or diesel.
βοΈ Professional design for easy maintenance and cleaning.
πΉ The ideal choice for efficient frying of chips, optimal tenderness, and high operational safety in a professional production environment!
Oil tanks - 2
Intelligent Oil Storage and Feeding Control – Dual Insulation and Heating System for Highly Efficient Frying Oil Management!
The two oil tanks are designed to supply the fryer with fresh oil when needed and to store used oil for re-filtration or replacement. Each tank has a capacity of 320 liters and operates within an integrated system to maintain oil temperature and stable performance, especially in cold weather conditions.
βοΈ Integrated Operation Mechanism:
1οΈβ£ Dual Feeding and Storage System
βοΈ The first tank is responsible for automatically supplying the fryer with fresh oil when needed.
βοΈ The second tank is dedicated to collecting used oil after frying, preparing it for filtering or disposal.
2οΈβ£ Double Jacket Design with Smart Heating System
βοΈ The tanks are designed with a double jacket to be filled with water, allowing the oil to be maintained at a constant temperature and prevent freezing, especially in winter.
βοΈ Each tank is equipped with two efficient electric heaters to ensure optimal temperature.
βοΈ Wall thickness: 3 mm, with 3-inch diameter tube bases for stability and strength.
3οΈβ£ Dual Pump Oil Distribution System
βοΈ Equipped with two pumps: one to feed the fryer, and the other to transfer the used oil to the filtration system.
βοΈ This ensures a smooth and consistent flow without manual intervention, enhancing the complete automation of the process.
4οΈβ£ Hygienic Construction and High Quality
βοΈ Tanks are made entirely of food-grade 304 stainless steel, resistant to corrosion and rust.
βοΈ The design facilitates maintenance and cleaning, prolonging its service life.
π Technical Specifications:
β
Voltage: 380/220VAC – 50Hz
β
Power: 3.75 kW
β
Dimensions per tank:
Length: 250 cm
Width: 120 cm
Height: 150 cm
β
Part Number: 004
β
Model: THV-2024PV-Z
β
Country of Origin: Turkey
π‘ Why choose THV-2024PV-Z oil tanks?
βοΈ Large storage capacity eliminates the need for frequent refills.
βοΈ Dual heating system maintains oil fluidity under all conditions.
βοΈ Powerful pumps for efficient and rapid oil transfer.
βοΈ Hygienic and durable design compliant with food standards.
βοΈ A smart and safe solution for fryer feeding and used oil management.
πΉ The ideal choice for organizing the frying process and ensuring continuous performance without interruption or waste!
Oil drying vibrator
Effective drying, perfect consistency, and consistent performance – the smart solution for removing excess oil after frying!
The oil drying shaker is one of the most important post-frying stages in the chips production line. It removes excess oil from fried chips using high-frequency vibration, ensuring a crispy, oil-free product while preserving the quality and appearance of the chips.
βοΈ Smart working mechanism:
1οΈβ£ High vibration for effective drying
βοΈ Operates with a high-frequency vibration system that efficiently removes residual oil from the surface of the chips.
βοΈ Prevents fried chips from sticking together.
βοΈ Reduces the oil content of the final product and preserves its natural taste.
2οΈβ£ 4-stage progressive movement system
βοΈ A four-stage progressive conveyor works with carefully coordinated movement to filter the oil gradually and evenly.
βοΈ Provides smooth oil drainage without damaging the chips.
3οΈβ£ Hygienic and Safe Design
βοΈ Made entirely of food-grade 304 stainless steel to ensure product safety and easy cleaning.
βοΈ Corrosion and moisture resistance, making it suitable for continuous use in an industrial environment.
π Technical Specifications:
β
Voltage: 380/220VAC – 50Hz
β
Power: 4.5 kW
β
Dimensions:
Length: 300 cm
Width: 100 cm
Height: 140 cm
β
Machine Number: 005
β
Model: THV-2024PV-Z
β
Country of Origin: Turkey
π‘ Why Choose the THV-2024PV-Z Oil Drying Shaker?
βοΈ Effectively dries excess oil to ensure the quality of the final product.
βοΈ Prevents chip adhesion and breakage during transportation and processing.
βοΈ Stepped motion system ensures stable and balanced performance.
βοΈ Hygienic and durable design suitable for advanced production lines.
βοΈ Controlled power consumption and high industrial performance.
πΉ The ideal choice for purifying chips from excess oil and maintaining quality in every piece!
Cooling conveyor line
Balanced Cooling and Perfect Seasoning Preparation – Smooth Transfer and Consistent Quality Before the Flavoring Stage!
This grating line serves as a crucial transition between frying and seasoning, gently cooling the chips and providing a "resting" period before they enter the seasoning tank. This system ensures the chips maintain their ideal texture and prepare them for optimal flavor reception.
βοΈ Efficient Mechanism:
1οΈβ£ Chip Cooling and De-Heating
βοΈ The line cools the chips after they leave the shaker and before entering the seasoning tank.
βοΈ This gives the chips time to lose excess heat, promoting better flavor bonding.
βοΈ Maintains a crisp texture and prevents chip deformation.
2οΈβ£ Smooth Transfer to the Seasoning Tank
βοΈ Streamlined design ensures chips move easily into the seasoning tank.
βοΈ Prevents stacking or damage during transportation and maintains an even product distribution.
3οΈβ£ Hygienic and Strong Construction Material
βοΈ The entire body is made of food-grade 304 stainless steel, resistant to rust and moisture.
βοΈ Easy to clean and maintain daily.
π Technical Specifications:
β
Voltage: 380/220VAC – 50Hz
β
Power: 1.25 kW
β
Dimensions:
Length: 300 cm
Width: 70 cm
Height: 100 cm
β
Machine Number: 006
β
Model: THV-2024PV-Z
β
Country of Origin: Turkey
π‘ Why Choose This Grid Line?
βοΈ Ideally prepares chips for the seasoning stage.
βοΈ Reduces product temperature without the need for complex cooling systems.
βοΈ Simple and efficient design made of food-grade materials.
βοΈ Stable performance and easy cleaning and operation.
πΉ The perfect choice to ensure consistent flavor and quality of chips before seasoning!
Flavoring device β spice
Precise control of flavor quantity – perfect distribution and professional packaging of chips!
This device is specially designed to distribute flavor powder evenly and efficiently onto chips. It combines a mixing, stirring, and spiral feeding system supported by precise electronic control. This ensures uniform coverage of each chip with a rich, attractive flavor.
βοΈ Smart working mechanism:
1οΈβ£ Integrated feeding and stirring system
βοΈ A tank equipped with a continuous mixing and stirring device for the flavor powder to prevent clumping and ensure uniformity.
βοΈ A horizontal feeding screw delivers the flavor to the spray vibrator.
βοΈ Equipped with an inverter that allows precise control of the amount of spices dispensed.
2οΈβ£ Electronic control and precise calibration
βοΈ Equipped with an electronic circuit for complete control of the flavor quantities distributed according to the production line speed.
βοΈ Easily adjust the amount of flavor to ensure balanced packaging without waste.
3οΈβ£ Efficient design for optimal chip packaging
βοΈ Ergonomic design ensures even distribution of flavor powder throughout the chip.
βοΈ Gives the final product a balanced taste and attractive appearance.
4οΈβ£ Hygienic and high-quality manufacturing
βοΈ The entire body is made of 304 food-grade stainless steel, corrosion-resistant and easy to clean.
βοΈ Ideal for continuous operation in industrial production environments.
π Technical Specifications:
β
Voltage: 380/220VAC – 50Hz
β
Power: 2.25 kW
β
Dimensions:
Length: 140 cm
Width: 80 cm
Height: 160 cm
β
Machine Number: 007
β
Model: THV-2024PV-Z
β
Country of Origin: Turkey
π‘ Why choose the THV-2024PV-Z Flavoring Machine?
βοΈ Perfect distribution of flavors in precise quantities.
βοΈ Integrated electronic control with easy adjustment and calibration.
βοΈ Practical design supports continuous production.
βοΈ Uniform packaging of chips without clumping or uneven taste.
πΉ The smart choice for a delicious, balanced, and professionally distributed flavor on every chip!
Flavor coating cylinder
Perfect Flavor Distribution – Slow Rotation, Even Coverage, and Precise Electronic Control!
The seasoning device is the final stage in the chip production line. The flavor is sprayed and evenly distributed onto the chips via a precision-engineered rotating drum, with advanced electronic control systems to adjust the time and amount of flavor.
βοΈ Advanced Operation Mechanism:
1οΈβ£ Rotating Drum with Deliberate Rotation
βοΈ A rotating drum made of food-grade 304 stainless steel that slowly rotates the chips.
βοΈ This rotation helps distribute the flavor evenly without clumping or accumulating.
βοΈ Equipped with specially designed internal scales to prevent spice buildup.
2οΈβ£ Precise Flavor Spray – Made in the USA
βοΈ Equipped with an advanced American-designed flavor sprayer that can be calibrated as needed.
βοΈ Ensures precise and effective dispersion of flavor powder in a fine, even, and distributed manner.
3οΈβ£ Electronic Inverter Control
βοΈ Equipped with an inverter to control the rotation speed of the seasoning and determine the time the chips pass through it according to the product type.
βοΈ Easily adjust settings for optimal results.
4οΈβ£ Impurity Ejection System and Product Quality Improvement
βοΈ Equipped with a mechanism to eject unwanted impurities and very small chips that may result from the rotation process.
βοΈ This system contributes to ensuring a clean, homogeneous, and high-quality final product.
5οΈβ£ Easy to Move and Clean
βοΈ Equipped with a chrome cover at the product outlet for additional protection and control of emptying.
βοΈ Equipped with movable wheels for easy transportation and periodic cleaning.
π Technical Specifications:
β
Voltage: 380/220VAC – 50Hz
β
Power: 3.75 kW
β
Dimensions:
Length: 300 cm
Width: 120 cm
Height: 150 cm
β
Machine Number: 008
β
Model: THV-2024PV-Z
β
Country of Origin: Turkey
π‘ Why choose the THV-2024PV-Z Seasoning Machine?
βοΈ Even flavor distribution throughout the chips.
βοΈ Advanced flavor atomizer with high precision calibration.
βοΈ Intelligent impurity and chip ejection system
Electrical parts and control panels
Schneider brand cutters
Schneider brand contactors
delta control screen
delta inverters
Engines company GAMAK
YILMAZ gearboxes
Or according to the customer's request
Basic information
π Pellet Chips Frying Production Line
Advanced technology for producing delicious, high-quality crisps with excellent production efficiency.
The Pellet Chips Frying Production Line is one of the latest industrial solutions developed by Al-Hoda Company to produce crispy, delicious chips from pellet raw materials. This is achieved through an integrated system that includes frying, oil removal, cooling, seasoning, and packaging, according to the highest quality and food safety standards.
βοΈ Working Mechanism:
1οΈβ£ Raw Pellet Feeding Unit
βοΈ Ensures a balanced and regular feeding of pellet raw materials to the line.
2οΈβ£ Automatic Frying Machine
βοΈ Continuous frying system distributes heat evenly.
βοΈ Gives the product a consistent golden color and perfect crunch.
3οΈβ£ Oil Removal Unit
βοΈ Reduces excess oil after frying.
βοΈ Contributes to improving the nutritional value of the product and increasing its quality.
4οΈβ£ Cooling and Conveying System
βοΈ Gradually cools the chips after frying to maintain crunch.
βοΈ Smoothly transports them to the seasoning unit.
5οΈβ£ Seasoning and Flavoring Unit
βοΈ Adds flavors and seasonings as desired.
βοΈ Equipped with a coverage control system to ensure consistent flavor.
6οΈβ£ Packaging Machine
βοΈ Automatic packaging into airtight bags.
βοΈ Ensures product protection from moisture and flavor preservation.
π Technical Specifications:
Complete Line Length: 20 meters
Approximate Line Width: 3 meters
Operating Area Required: 300 square meters
Production Capacity: (600 kg/hour to 1400 kg/hour)
β Production Line Features:
β
Continuous operation with fully automated control – reducing waste and increasing efficiency.
β
Economical design that saves energy and oil.
β
Flexibility in using multiple pellet types (corn, wheat, potatoes, rice, etc.).
β
Excellent final product quality in terms of texture, taste, and packaging.
β
Easy operation, cleaning, and maintenance.
Final Product Applications:
This line can produce a wide range of pellet chips:
πΈ More than 30 different pellet shapes can be fried.
π
Why Choose Al-Huda Company?
πΉ Turkish manufacture with German technology spanning over 20 years.
πΉ International quality certifications.
πΉ Comprehensive warranty and full on-site testing of the line before delivery.
πΉ Generations of experience in the industry, constantly innovating for the future.
Would you like a customized quote for this line?
π© Please feel free to contact us, and we will provide you with all the technical advice and a detailed catalog.
