Chips production line fryer
Tarabish Chips Production Line - Frying System A production line for producing crunchy Tarabish chips using an oil-frying system. The line begins by mixing corn or wheat flour with certain additives. The chips are then formed using an extruder and fried in oil until they attain the desired golden color and crispiness. They are then flavored and packaged. ✅ The line features: Production of several different types of chips. High manufacturing quality. Easy operation and automatic control. Varied production capacities upon request.
The line consists of the following parts:
1 - Flour mixer
2 - spiral feeder
3 - The extruder (explosion and shaping head) with the automatic feeding device
4 - 3D cutter (2)
5- Itinerary conveying the product from the extruder to the fryer
6 - frying pan
7 - oil-drying shaker
8 - Drying itinerary
9- Flavoring device with vibrating system
10 - Mutabbal
11- Number shapes and templates
Flour mixer
An effective industrial solution for mixing dough ingredients precisely and evenly – cylindrical design, high performance, and easy operation and cleaning!
The flour mixer is an essential component in food production lines that rely on doughs and fine mixes. This drum mixer is specially designed to combine basic dough ingredients such as farina flour, water, salt, starch, calcium, and carbonates, to produce a homogeneous mixture that is easy to transport and shape in the subsequent stages.
The mixer is made entirely of food-grade 304 stainless steel, which is resistant to rust and corrosion, and is easy to clean and maintain. It also has a bottom outlet to discharge the dough into a screw conveyor to transport the mixture to the next stage of production.
⚙️ How it works:
1️⃣ Mixing flour and added ingredients
✔️ The mixer combines the farina with water, salt, starch, calcium, and carbonates to produce a homogeneous and balanced mixture.
2️⃣ Discharging the Mixed Dough
✔️ After mixing is complete, the dough is discharged through a lower opening onto a spiral conveyor for direct transport to the next stage.
3️⃣ Hygienic and Easy-to-Clean Design
✔️ Thanks to its cylindrical design and food-grade stainless steel construction, the mixer can be quickly cleaned to ensure maximum hygiene.
📏 Technical Specifications:
✅ Machine Type: Drum Flour Mixer
✅ Mixing Capacity: As Requested (Determined by Line)
✅ Discharge System: Bottom Outlet to Spiral Conveyor
✅ Material: Food Grade 304 Stainless Steel
✅ Operating System: Electric - 3.75 kW
✅ Voltage: 380/220 VAC - 50 Hz
✅ Dimensions:
✔️ Length: 100 cm
✔️ Width: 90 cm
✔️ Height: 140 cm
✅ Machine Number: 001
✅ Model: THV-2025PV-B
✅ Country of Origin: Turkey
💡 Why is a flour mixer an essential part of production lines?
✔️ Because it ensures efficient homogeneity of dough ingredients.
✔️ Because it is easy to operate, discharge, and transport.
✔️ Because it is made of hygienic materials suitable for food environments.
✔️ Because it facilitates work in automatic lines and saves time.
✔️ Because it is designed to keep pace with the requirements of modern industrial production.
Screw conveyor
A smart and safe conveying system for lifting the flour mixture from the mixer to the extruder – large capacity, hygienic design, and high security.
The screw conveyor is an essential component of the dough production line, automatically transporting the blended mixture from the flour mixer to the extruder with high efficiency. The system features a 75 kg receiving tank, where the mixture is collected and transferred via a closed screw conveyor designed to prevent any unsafe manual intervention.
The screw conveyor is equipped with a metal mesh to protect against hand entry and an advanced magnetic mechanism to remove metal impurities, ensuring product safety and quality. It also features a bottom opening for quick cleaning after operation.
⚙️ Working mechanism:
1️⃣ Mixture reception from the mixer
✔️ The flour mixture is received from the flour mixer outlet into a 75 kg tank.
2️⃣ Automatic transfer to the extruder
✔️ The mixture is lifted via an internal screw conveyor to the extruder without manual intervention.
3️⃣ Complete Protection
✔️ Covered with a metal mesh to prevent the operator's hand from entering the spiral during operation.
✔️ Equipped with a magnetic mechanism to remove any metal impurities present within the mixture.
4️⃣ Easy Cleaning and Maintenance
✔️ Includes a special bottom opening for easy drainage and cleaning of the mixture.
📏 Technical Specifications:
✅ Machine Type: Automatic Spiral Conveyor
✅ Tank Capacity: 75 kg
✅ Protection System: Metal Mesh + Magnetic Mechanism
✅ Discharge System: Bottom Cleaning Hole
✅ Material: Food Grade 304 Stainless Steel
✅ Operating System: Electric - 1.25 kW
✅ Voltage: 380/220 VAC - 50 Hz
✅ Dimensions:
✔️ Length: 230 cm
✔️ Width: 90 cm
✔️ Height: 190 cm
✅ Machine Number: 002
✅ Model: THV-2025PV-B
✅ Country of Origin: Turkey
💡 Why is the spiral conveyor a vital step in the production line?
✔️ Because it automatically transfers the mixture without the need for manual intervention.
✔️ Because it ensures worker safety thanks to the metal guard.
✔️ Because it maintains product quality by removing magnetic impurities.
✔️ Because it is easy to clean and drain.
✔️ Because it is ideal for continuous industrial production environments.
Double helix extruder
The heart of the forming process in the cracker production line—professional industrial performance, high flexibility, and a custom design for heavy-duty work!
The extruder is the main device responsible for forming the dough for chips and crackers according to the desired shape. The dough is pressed and pushed through multiple molds to produce the appropriate size and shape.
This model is equipped with five different molds to form a wide range of cracker types. Its production capacity reaches 200 kg per hour, with the flexibility to change shapes upon request.
This extruder is engineered to high standards to withstand continuous operation and is fully covered with a 304 food-grade stainless steel exterior for hygiene and ease of cleaning.
The machine features a built-in screw feeder with a bucket for automatically feeding the dough from the screw conveyor. It includes a cutting unit mounted on the face of the extruder to precisely control the length of the cracker electronically using a variable-speed inverter.
🔧 Advanced Technical Specifications:
1️⃣ Robust Industrial Structure
✔️ The main carrier is made of heat-treated steel and equipped with strong steel support legs.
✔️ Approximate weight: 1300 kg.
2️⃣ Heavy-duty gearbox
✔️ Made of the finest metals, designed for continuous operation 24/7.
✔️ Equipped with original Swedish and Japanese SKF bearings and bearings.
3️⃣ Screw compressor motor
✔️ Power: 30 hp (22.5 kW).
✔️ Made in Italy - copper coils - heavy-duty steel frame.
4️⃣ Advanced operating and control systems
✔️ All motors are electronically controlled via three inverters.
✔️ Grain length control is achieved via a variable-speed rotating knife.
✔️ Equipped with an electronic start-up heater.
5️⃣ Smart and independent control panel
✔️ Made of food-grade 304 stainless steel - dust-proof.
✔️ Equipped with 3 cooling fans + 3 ventilation filters – with a special ventilation system for hot areas.
✔️ Programmable, automatic fault reading, electrical diagram included.
6️⃣ Easy movement and maintenance
✔️ The machine is equipped with sturdy wheels for easy movement within the production line.
✔️ No need to disassemble the machine to clean the snail – designed for long-term operation.
📏 Technical Specifications:
✅ Machine Type: Twin-Screw Extruder
✅ Production Capacity: 200 kg/h
✅ Number of Molds: 5 Interchangeable Shapes
✅ Cutter Type: Electronic - Variable Speed
✅ Control System: Independent External Panel - PLC - Inverter
✅ Material: Food-grade 304 Stainless Steel
✅ Electrical Voltage: 380/220 VAC - 50 Hz
✅ Electrical Power: 33.75 kW
✅ Dimensions:
✔️ Length: 250 cm
✔️ Width: 100 cm
✔️ Height: 180 cm
✅ Machine Number: 003
✅ Model: THV-2025PV-B
✅ Country of Origin: Turkey
💡 Why Choose This Extruder?
✔️ Because it is the foundation of the forming process in the production line.
✔️ Because it ensures consistent quality and a variety of shapes.
✔️ Because it is designed to withstand heavy work without interruption.
✔️ Because it features precise control technologies that ensure high efficiency.
✔️ Because it's easy to clean and safe in an industrial work environment.
Extruder face cutter
Precise control of grain length and shape – integrated with the extruder, operating smoothly and efficiently!
This cutter is mounted directly onto the face of the extruder and is used to cut the emerging chips into the pre-determined shape and length.
The cutting process is performed with high precision using a rotating knife electronically controlled via an inverter, allowing complete flexibility in producing chips of various lengths.
The cutter supports the production of more than five different chip shapes and is designed with a fully integrated 304 food-grade stainless steel body for easy cleaning and safe operation.
⚙️ Working mechanism:
1️⃣ Instant cutting at the extruder exit
✔️ The chips are cut as soon as they exit the forming die, without delay or manual intervention.
2️⃣ Electronically controlled rotating knife
✔️ The cutting speed is electronically controlled via an inverter, allowing precise grain length control.
3️⃣ Multiple Shape Production
✔️ Ability to produce more than 5 patterns by changing the mold or cutting speed.
4️⃣ Compact and Hygienic Design
✔️ The cutter is directly integrated with the extruder, reducing line size and increasing efficiency.
✔️ Made entirely of food-grade 304 stainless steel.
📏 Technical Specifications:
✅ Device Type: Integrated Slicer with Extruder Face
✅ Number of Shapes: More than 5
✅ Control System: Speed Inverter
✅ Material: Food-grade 304 stainless steel
✅ Voltage: 380/220VAC – 50Hz
✅ Power: 2.25 kW
✔️ Length: 80 cm
✔️ Width: 100 cm
✔️ Height: 120 cm
✅ Machine Number: 004
✅ Model: THV-2025 SH-Z
✅ Country of Origin: Turkey
💡 Why is this slicer essential in the production line?
✔️ Because it allows the grain to be cut immediately after exiting the extruder.
✔️ Because it is compact and saves space in the workshop.
✔️ Because it operates with high precision thanks to electronic control.
✔️ Because it supports a variety of shapes and gives a professional appearance to chips.
✔️ Because it's made of safe materials and easy to clean.
Puncher
Precise Chip Engraving – Hygienic Industrial Design, Excellent Results, and Complete Control of the Final Shape!
The perforator is used in chip and cracker production lines to add fine engravings and perforations to the dough threads emerging from the extruder or cutter, giving the chips their desired final shape.
The chip threads are passed through a special stamping cylinder that creates the patterns on the surface before entering the cutting or drying stage, allowing for a distinctive visual diversity in the final product.
⚙️ Working Mechanism:
1️⃣ Passing the chip threads through the stamping machine
✔️ The chip threads are fed into a precisely etched metal cylinder to create the engravings and perforations according to the desired shape.
2️⃣ Production of a variety of shapes
✔️ The machine allows for multiple designs for the chips, such as dots, lines, or raised geometric shapes.
3️⃣ Hygienic and Easy-to-Integrate Design
✔️ The entire body is made of food-grade 304 stainless steel, making it ideal for working with food products.
📏 Technical Specifications:
✅ Machine Type: Chip Thread Imprinting/Engraving/Perforating Machine
✅ Operation Method: Embossing cylinder with multiple shapes
✅ Material: Food-grade 304 stainless steel
✅ Voltage: 380/220VAC – 50Hz
✅ Power: 2.25 kW
✅ Dimensions:
✔️ Length: 150 cm
✔️ Width: 100 cm
✔️ Height: 120 cm
✅ Machine Number: 005
✅ Model: THV-2025 PV
✅ Country of Origin: Turkey
💡 Why is a perforating machine a distinct choice in the production line?
✔️ Because it adds a visual distinction to the grain, enhancing the product's appeal.
✔️ Because it operates with precise imprinting technology without damaging the threads.
✔️ Because it is easy to integrate with extruders or cutters.
✔️ Because it is made of healthy and food-safe materials.
✔️ Because it expands the brand's design options.
Steak cutter
A precise system for cutting chips in multiple shapes and adjustable lengths – fast performance, hygienic design, and intelligent electronic control!
The steak cutter is a key unit in the potato chips production line. It shapes the dough strands coming from the extruder and cuts them into the desired shape and length.
The cutter can produce more than 10 different shapes of chips, with full flexibility in controlling the length of the strand using an electronic speed inverter, allowing for high precision in every cut.
The cutter is designed to be integrated with a conveyor belt made of food-grade plastic, in addition to a dedicated pull cylinder to attract the chip strands and guide them toward the knife in an organized and smooth manner.
⚙️ Mechanism of Operation:
1️⃣ Pulling dough strands from the extruder
✔️ The device contains a pull cylinder that precisely pulls the dough strands toward the knife.
2️⃣ Variable-length electronic cutting
✔️ Equipped with an electronically inverter-controlled knife to determine the desired length according to the shape.
3️⃣ Multiple Shapes Production
✔️ Ability to create more than 10 different styles of chips by easily changing the blades.
4️⃣ Hygienic and Safe Industrial Design
✔️ Made entirely of food-grade 304 stainless steel.
✔️ Conveyor belt made of food-grade, bacteria-resistant plastic.
📏 Technical Specifications:
✅ Device Type: Chips Slicer – Steel Strip
✅ Number of Shapes: More than 10
✅ Control System: Inverter Speed Variable
✅ Conveyor Line: Integrated Food-Grade Plastic Conveyor
✅ Material: Food-Grade 304 Stainless Steel
✅ Voltage: 380/220VAC – 50Hz
✅ Power: 2.25 kW
✅ Dimensions:
✔️ Length: 150 cm
✔️ Width: 80 cm
✔️ Height: 120 cm
✅ Machine Number: 006
✅ Model: THV-2025PV-B
✅ Country of Origin: Turkey
💡 Why is this slicer the ideal choice for your chips production line?
✔️ Because it ensures precise control of grain length and cutting speed.
✔️ Because it supports more than 10 easily interchangeable shapes.
✔️ Because it is integrated with a hygienic and food-safe conveyor line.
✔️ Because it's designed to operate efficiently on an automated production line.
✔️ Because it's quick and easy to operate and adjust.
3D cutter
Creativity in 3D Chip Forming – High Precision, Production Flexibility, and Advanced Electronic Control!
The 3D cutter is used to cut and shape chip dough strands into various 3D shapes. It offers the ability to produce more than 7 distinct shapes thanks to its precise knife system and electronically adjustable cutting speed.
The machine is equipped with a chip strand drawing cylinder to ensure even direction toward the knives, as well as straightening fingers that prevent the strands from sticking together during movement, ensuring the final shape and smoothness of the chip.
⚙️ Working Mechanism:
1️⃣ Drawing and directing the strands toward the cutter
✔️ A powerful drawing cylinder pulls the dough strands from the extruder and ensures even feeding.
2️⃣ Straightening the strands and preventing sticking
✔️ Equipped with internal straightening fingers that separate the strands and prevent clumping before cutting.
3️⃣ 3D Cutting
✔️ A rotating knife unit whose speed is controlled by an inverter to produce the grain in the desired shape and length.
4️⃣ Multi-shape Production
✔️ The machine can produce more than 7 different patterns depending on the installed mold.
📏 Technical Specifications:
✅ Device Type: 3D Slicer
✅ Number of Shapes: More than 7
✅ Operating System: Inverter - Electronic Speed Control
✅ Suction System: Chip Thread Feeding Cylinder
✅ Straightening System: Internal Thread Straightening Fingers
✅ Material: Food-grade 304 Stainless Steel
✅ Voltage: 380/220VAC - 50Hz
✅ Power: 3.75 kW
✅ Dimensions:
✔️ Length: 120 cm
✔️ Width: 100 cm
✔️ Height: 120 cm
✅ Machine Number: 007
✅ Model: THV-2025PV-B
✅ Country of Origin: Turkey
💡 Why Choose a 3D Slicer for Your Production Line?
✔️ Because it produces attractive and diverse 3D chip shapes.
✔️ Because it prevents thread sticking, ensuring quality and shape stability.
✔️ Because they are equipped with electronic control systems to adjust speed and accuracy.
✔️ Because they are designed to efficiently handle continuous industrial production.
✔️ Because they are easy to clean and have a long operating life.
Conveyor belt for the product
Precise and Safe Product Transfer from the Slicers to the Fryer Feeder – Robust Design, Smooth Motion, and High Nutritional Quality
This conveyor is used to receive the product immediately after slicing and smoothly lift it to the fryer feeder. It is an essential component in ensuring smooth workflow in the chips production line.
It is equipped with strong industrial wheels for easy movement and features a body made entirely of food-grade 304 stainless steel, making it suitable for safe and direct use in food production environments.
The conveyor is designed with a carefully considered lifting angle to ensure the product moves upward without slipping or bunching.
⚙️ Working Mechanism:
1️⃣ Product Receiver from the Slicers
✔️ Product is transferred directly from the exit of the slicing machine to the beginning of the conveyor.
2️⃣ Gradual Lifting to the Fryer Feeder
✔️ The inclined angle ensures the product is lifted smoothly to the fryer without damage or excessive friction.
3️⃣ Easy to Move and Clean
✔️ Equipped with sturdy wheels for easy transportation within the production line.
✔️ Open design for easy cleaning after use.
4️⃣ Hygienic and durable structure
✔️ The conveyor is made of 304 stainless steel, resistant to rust and corrosion.
✔️ Completely safe for handling food products.
📏 Technical Specifications:
✅ Device Type: Ascending conveyor from slicers to fryers
✅ Drive System: Industrial wheels
✅ Conveyor Material: Food-grade 304 stainless steel
✅ Voltage: 380/220VAC – 50Hz
✅ Power: 3.75 kW
✅ Dimensions:
✔️ Length: 300 cm
✔️ Width: 70 cm
✔️ Height: 190 cm
✅ Machine Number: 008
✅ Model: THV-2025PV-B
✅ Country of Origin: Turkey
💡 Why is this conveyor a pivotal step in the production line?
✔️ Because it ensures the product moves from sliced to fried without any interruption.
✔️ Because it helps regulate workflow between stages of the line.
✔️ Because it's made from safe, easy-to-clean materials.
✔️ Because it's flexible and easy to move around the industrial workshop.
fryer server
Smart and organized feeding of Cheetos or pellet chips into the fryer to ensure smooth flow and optimal production!
The fryer feeder is an essential part of the production line. It collects the product in a special tank and feeds it into the fryer regularly and efficiently thanks to the smart shaker system.
➤ How it works:
1. ✅ Main collection tank: Holds up to 100 kg of chips (Cheetos or pellet), ensuring adequate storage for continuous production.
2. ✅ Professional shaker: Equipped with a Turkish-made shaker of high-quality Belgian quality, it operates with a variable-speed system to precisely adjust the flow rate of the material into the fryer tub.
3. ✅ Regular feeding: The shaker ensures continuous and even feeding of the material into the fryer without interruption or clumping.
4. ✅ Healthy food manufacturing: All parts in contact with the product are made of food-grade 304 stainless steel to ensure hygiene and easy maintenance.
➤ Technical Specifications:
Electrical Power: 3.75 kW – 380/220 VAC – 50 Hz
Length: 130 cm
Width: 100 cm
Height: 160 cm
Machine Number: 009
Model: THV-2025 PV-B
Country of Manufacture: Made in Turkey
➤ Why choose this fryer feeder?
Full control of the chip flow speed into the fryer to increase frying efficiency.
High-quality manufacturing combines strength, durability, and Belgian precision.
Hygienic, food-industry-friendly design ensures the highest hygiene standards.
Automatic feeding system reduces waste and promotes production continuity.
Frying pan
Advanced engineering for professionally frying chips – superior performance, high efficiency, and an ideal design for 24/7 operation!
This fryer is specially designed to ensure continuous production and high-quality chips, with careful attention to the smallest details of the thermal process, guaranteeing you a finished product that is cooked and delicious, meeting global industrial standards.
Important Note: This model is inspired by advanced Italian frying systems and is equipped with a hydraulic oil pressure lift and lowering system, providing safe and easy control during maintenance and cleaning, while providing maximum user protection.
➤ Mechanism of Operation in Detail:
1. ✅ Advanced Engineering Frying Tub:
The fryer is a tub filled with oil, where the chips are carefully immersed and stirred in the oil to achieve perfect cooking.
2. ✅ Fast and Precise Frying Time:
Chips are cooked in just 15 seconds, ensuring crispiness and complete cooking without excessive oil absorption.
3. ✅ Integrated conveyor with a shaker:
After frying, the chips are gradually lifted onto a mesh conveyor with a built-in shaker system to remove excess oil as the first stage of product filtration.
4. ✅ Hydraulic vessel lifting system:
Equipped with a system for raising and lowering the upper part (vessel) using oil pressure hydraulics, completely safe and easy to use, facilitating periodic maintenance and cleaning.
5. ✅ Internal fire chamber:
Equipped with an advanced internal heating chamber for direct oil heating.
The burner operates on either diesel or natural gas, depending on the customer's preference.
The fire chamber is fully insulated with a 10 cm thick fiberglass layer on all sides to ensure high thermal safety.
6. ✅ Perfect thermal insulation:
Maintains a stable oil temperature.
Significantly reduces diesel or gas consumption.
Provides a safe environment for workers surrounding the fryer.
➤ Technical Specifications:
Electrical Power: 10.5 kW – 380/220 VAC – 50 Hz
Length: 550 cm
Width: 120 cm
Height: 220 cm
Machine Number: 010
Model: THV-2025PV-B
Country of Manufacture: Made in Turkey
➤ Fryer Features:
✔️ Durable design for 24-hour continuous operation.
✔️ Smart heating system and complete thermal insulation to save energy and increase safety.
✔️ Quickly cooks chips in just 15 seconds with the best color and crispiness.
✔️ Safe and easy hydraulic lift system for easy and safe operation.
✔️ Extremely easy cleaning and daily maintenance thanks to the smart fire chamber design.
✔️ Made entirely of food-grade 304 stainless steel to ensure the highest standards of hygiene and quality.
💡 The smart solution for producing perfect chips with world-class quality – an industrial fryer carefully thought out to meet the needs of modern factories!
Oil tanks - 2
Smart solutions for frying oil management – highly efficient automatic storage and feeding, ensuring constant temperature even in the harshest winter conditions!
These tanks are specially designed to support continuous and regular operation of industrial fryers, using a dual system for feeding the fryer with new oil and storing used oil in a healthy and safe manner.
➤ Detailed mechanism of operation:
1. ✅ Large capacity: Each tank has a capacity of 320 liters, ensuring sufficient oil for long, uninterrupted production periods.
2. ✅ Double jacket design:
The space between the two walls is filled with water.
This maintains the oil temperature and prevents it from freezing, especially during harsh winters.
3. ✅ Efficient heating system:
Each tank is equipped with two powerful electric heaters to ensure constant oil temperature.
4. ✅ Dual pumps:
The first pump is dedicated to automatically replenishing the fryer with new oil when needed.
The second pump is dedicated to transferring the used oil to the filtration unit for refining or storage.
5. ✅ High-quality industrial engineering:
Tank body thickness: 3 mm.
Strong 3 mm thick bases and 3-inch pipes ensure durability and long service life.
6. ✅ Tank functions:
7. First tank: Automatically feeds the fryer with clean, new oil.
Second tank: Stores used oil after frying, in an organized and safe manner.
➤ Technical specifications:
Electrical power: 3.75 kW – 380/220 VAC – 50 Hz
Length: 250 cm
Width: 120 cm
Height: 150 cm
Machine number: 011
Model: THV-2025PV-B
Country of manufacture: Made in Turkey
➤ Oil tank features:
Continuously feeds the fryer with new oil without manual intervention.
Smart thermal design prevents oil freezing and saves energy consumption.
Powerful industrial pumps ensure easy and fast transfer between tanks, fryers, or filters.
High-quality food-grade 304 stainless steel construction ensures cleanliness and easy maintenance.
Full support for the production line and reduces downtime due to oil shortages or coldness.
Oil drying vibrator
Effective drying, perfect consistency, and consistent performance – the smart solution for removing excess oil after frying!
The oil drying shaker is one of the most important post-frying stages in the potato chips production line. It removes excess oil from fried chips using high-frequency vibration, ensuring a crispy, oil-free product while maintaining the quality and shape of the chips.
⚙️ Smart working mechanism:
1️⃣ High vibration for effective drying
✔️ It operates with a high-frequency vibration system that efficiently removes residual oil from the surface of the chips.
✔️ It prevents the fried potato chips from sticking together.
✔️ It reduces the oil content of the final product and preserves its natural taste.
2️⃣ 4-Stage Gradual Motion System
✔️ A four-stage gradual motion system operates in carefully coordinated motion to filter the oil gradually and evenly.
✔️ Provides smooth oil drainage without damaging the chips.
3️⃣ Hygienic and Safe Design
✔️ Made entirely of food-grade 304 stainless steel to ensure product safety and easy cleaning.
✔️ Corrosion and moisture resistance, making it suitable for continuous use in an industrial environment.
📏 Technical Specifications:
✅ Voltage: 380/220VAC – 50Hz
✅ Power: 4.5 kW
✅ Dimensions:
Length: 300 cm
Width: 100 cm
Height: 140 cm
✅ Machine Number: 012
✅ Model: THV-2025PV-B
✅ Country of Origin: Turkey
💡 Why Choose the THV-2025PV-B Oil Drying Shaker
✔️ Effectively drains excess oil to ensure the quality of the final product.
✔️ Prevents chips from sticking and breaking during transportation and processing.
✔️ A progressive motion system ensures stable and balanced performance.
✔️ A hygienic and durable design suitable for advanced production lines.
✔️ Controlled power consumption and high industrial performance.
🔹 The ideal choice for purifying chips from excess oil and maintaining quality in every piece!
Cooling conveyor line
Balanced Cooling and Perfect Seasoning Preparation – Smooth Transfer and Consistent Quality Before the Flavoring Stage!
This grating line serves as a crucial transition between frying and seasoning, gently cooling the chips and providing a "resting" period before they enter the seasoning tank. This system ensures the chips maintain their ideal texture and prepare them for optimal flavor reception.
⚙️ Efficient Mechanism:
1️⃣ Chip Cooling and De-Heating
✔️ The line cools the chips after they leave the shaker and before entering the seasoning tank.
✔️ This gives the chips time to lose excess heat, promoting better flavor bonding.
✔️ Maintains a crisp texture and prevents chip deformation.
2️⃣ Smooth Transfer to the Seasoning Tank
✔️ Streamlined design ensures chips move easily into the seasoning tank.
✔️ Prevents stacking or damage during transportation and maintains an even product distribution.
3️⃣ Hygienic and Strong Construction Material
✔️ The body is made entirely of food-grade 304 stainless steel, resistant to rust and moisture.
✔️ Easy to clean and maintain daily.
📏 Technical Specifications:
✅ Voltage: 380/220VAC – 50Hz
✅ Power: 1.25 kW
✅ Dimensions:
Length: 300 cm
Width: 70 cm
Height: 100 cm
✅ Machine Number: 013
✅ Model: THV-2025PV-B
✅ Country of Origin: Turkey
💡 Why Choose This Grid Line?
✔️ Ideally prepares chips for the seasoning stage.
✔️ Reduces product temperature without the need for complex cooling systems.
✔️ Simple and efficient design made of food-grade materials.
✔️ Stable performance and easy cleaning and operation.
🔹 The perfect choice to ensure consistent flavor and quality of chips before seasoning!
Flavoring device (Spice)
The final touch for a distinctive taste – precise and perfect distribution of flavor powder on every chip!
The flavoring device is an essential and pivotal part of the chips production line. It is used to evenly distribute the flavor powder onto the chips after they have been cooled, ensuring a balanced taste and attractive appearance in every pack.
➤ Detailed Mechanism:
1. ✅ Powder Mixing Tank:
Equipped with an internal mixing device to continuously stir the flavor powder and prevent clumping.
Ensures constant flavor readiness for immediate feeding.
2. ✅ Horizontal Feeding Spiral:
Transfers the flavor from the tank to the spray unit in a gradual and regular manner.
Helps precisely control the amount of flavor fed to the vibrator.
3. ✅ Flow Control Inverter:
Equipped with an electronic inverter that allows the amount of flavor supplied to be adjusted according to the product type and desired density.
4. ✅ Precise distribution and calibration:
The system is designed to achieve the best coating for chips without waste or irregularities.
5. ✅ Professional food design:
All parts are made of food-grade 304 stainless steel, ensuring the highest levels of hygiene and ease of maintenance.
➤ Technical specifications:
Electrical power: 2.25 kW – 380/220 VAC – 50 Hz
Length: 140 cm
Width: 80 cm
Height: 160 cm
Machine number: 014
Model: THV-2025PV-B
Country of manufacture: Made in Turkey
➤ Flavoring device features:
Ideal and precise flavor distribution for a consistent taste throughout the product.
Smart industrial design to minimize flavor powder loss.
Easy to adjust and calibrate according to the desired flavor and type.
Durable and efficient for continuous production lines.
Easy to disassemble and clean to ensure continuous quality and cleanliness.
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Spiced
Perfect flavoring for chips with a fine mist – hygienic design, electronic control, and unparalleled flavoring quality!
The seasoning is a cylindrical unit specifically designed to spray flavor onto chips in a professional and consistent manner.
The drum's rotation speed is electronically controlled by an inverter, allowing for precise adjustment of the flavoring time inside the seasoning.
The device is equipped with an advanced American-style flavor sprayer that can be calibrated according to the desired flavor amount. The drum's internal scales are engineered to prevent clumping or flavor accumulation in specific areas, facilitating a slow, even rotation of the chips.
⚙️ How it works:
1️⃣ High-precision flavor spraying
✓ Equipped with an advanced American-style flavor sprayer that can be calibrated for optimal coverage.
✓ Slow, even rotation of the chips
✓ The drum rotates slowly to ensure light friction and even flavor distribution across the entire surface of the chip.
3️⃣ Electronic speed and time control
✔️ Equipped with an inverter to control the rotation speed and the time the chips pass through the grinder.
4️⃣ Automatic impurity ejection
✔️ Includes a mechanism to eject small grains and unwanted impurities to ensure the quality of the final product.
5️⃣ Hygienic and easy-to-maneuver design
✔️ Made of food-grade 304 stainless steel.
✔️ Equipped with a chrome cover at the material exit area.
✔️ Equipped with industrial wheels for easy transportation and cleaning.
📏 Technical Specifications:
✅ Device Type: Flavoring Cylinder (Marinator)
✅ Spray System: American Flavoring Spray - Adjustable
✅ Control: Inverter to adjust rotation speed and passage time
✅ Impurity Ejection: Automatic internal ejection mechanism
✅ Material: Food-grade 304 stainless steel + chrome cover
✅ Drive System: Industrial wheels
✅ Voltage: 380/220VAC - 50Hz
✅ Power: 3.75 kW
✅ Dimensions:
✔️ Length: 300 cm
✔️ Width: 120 cm
✔️ Height: 150 cm
✅ Machine Number: 015
✅ Model: THV-2025PV-B
✅ Country of Origin: Turkey
💡 Why is a seasoning an essential component of the production line?
✔️ Because it ensures perfect coating of the chips with flavor.
✔️ Because it prevents clumping and provides a homogeneous product.
✔️ Because it automatically expels impurities.
✔️ Because it can be calibrated and adjusted according to the type of flavor or product.
✔️ Because it is easy to move and clean and suitable for intensive industrial environments.
Packing machine conveyor line
Precise and Balanced Conveyance to Maintain Product Quality
The conveyor belt is one of the most important stages of potato chips production. It ensures efficient transfer of the product from the flavoring stage to three packaging machines, while preserving the integrity of the chips through a fully automated and precise distribution system.
Advanced Operation Mechanism
1️⃣ Precise Electronic Control System
The product transfer speed is controlled by an electronic control circuit equipped with modern sensors, allowing for balanced product feeding according to the capacity of the packaging machines.
✅ Equipped with a reservoir and vibrator to ensure a homogeneous flow of chips without accumulation or jamming.
✅ Fully automated to reduce manual intervention and increase production efficiency.
2️⃣ Conveyor belt with an advanced design equipped with a Z-shaped PVC belt to facilitate product transfer at an appropriate angle, helping achieve optimal flow without affecting the shape of the chips.
✅ Made of food-grade 304 stainless steel to ensure the highest standards of hygiene and quality.
✅ Its design reduces vibration and shock, keeping the product unbroken.
3️⃣ Smart Sensors for Improved Performance
It features advanced electronic sensors that automatically adjust the speed and flow of the product, preventing any buildup or congestion in the production line.
✅ Ensures even product distribution between the packaging machines for stable and consistent production.
4️⃣ Durable and Easy-to-Clean Design
Made entirely of food-grade 304 stainless steel to ensure rust resistance and easy cleaning, with a robust structure to withstand continuous operation in industrial environments.
✅ Equipped with sturdy wheels for easy movement and maintenance.
Technical Specifications
✅ Material: Made entirely of food-grade 304 stainless steel to ensure the highest levels of hygiene and quality.
✅ Electrical Power: 5.25 kW | 380/220 V | 50 Hz.
✅ Dimensions:
Length: 10 cm
Width: 90 cm
Height: 380 cm
✅ Machine Number: 016
✅ Model: THV-2025PV-B
✅ Country of Manufacture: Turkey
Features of the Feeding Conveyor Line
✔️ Precise electronic control system with sensors to automatically adjust the product conveying speed.
✔️ Z-shaped PVC conveyor ensures optimal flow without compromising the quality of the slices.
✔️ Shock and vibration-resistant design to protect the product from breakage.
✔️ Tank and vibrator to ensure consistent flow and prevent product accumulation during conveying.
✔️ Made entirely of food-grade 304 stainless steel for rust resistance and easy cleaning.
✔️ Equipped with sturdy wheels for easy movement and cleaning, making it ideal for industrial environments.
💡 The ideal solution for efficient product transfer and ensuring the highest levels of production quality!
CONTINUOUS SYSTEM GRAVIMETRIC PACKAGING MACHINES 3PCS
Accurate and Speedy Food Packaging with Advanced Systems
The weight packaging machine is designed according to the latest international technologies to ensure high speed, 24-hour operation, and superior accuracy in weighing and packaging. It features advanced drive systems, precise optical sensors, and an integrated electronic control system that ensures high efficiency and consistent production.
Advanced Operation Mechanism:
1️⃣ Precise and Flexible Packaging System
Automatic packaging of potato chips, chips, seeds, and nuts.
Relies on an intelligent weighing system to ensure accurate packaging and reduce waste.
2️⃣ Advanced Electronic Control for Smooth Operations
Advanced PLC system from Delta for fast response and precise control.
7-inch electronic touch screen from Delta for ease of operation.
Precise OMRON thermal control system allows temperature adjustment from the screen to ensure weld quality.
3️⃣ High Performance with Powerful Motors
Equipped with motors and gearboxes to control the conveyor belt and jaws, ensuring stable operation.
A stepper motor for automatic roll holder movement, controlled via a screen.
A stepper motor for roll drawback compensation, with an alarm system when the roll is finished.
4️⃣ Safe and durable design
Safety sensors protect the operator from any operational errors.
A comprehensive daily production counter for performance monitoring and effective production tracking.
The entire body is made of 304 food-grade stainless steel to ensure hygiene and product safety.
All parts in contact with the product are made of 304 stainless steel in accordance with food-grade quality standards.
5️⃣ Flexible roll usage
Roll width can be customized to suit customer requirements, allowing for the packaging of a variety of products.
Maximum roll length: 320 mm.
An Italian-made roll forming device, easy to replace for increased operational efficiency.
Supports the use of built-in cellophane rolls to ensure tight, high-quality packaging.
6️⃣ Additional equipment for increased efficiency
A Z-type PVC conveyor belt with a 304 stainless steel body and an automatic feeding system.
Conveyor belt for finished packages to ensure easy transportation and storage.
Date printer to print product information directly onto the package.
Smart weighing system from HIGH DREAM to ensure high weight accuracy.
Weighing platform made of 304 stainless steel to ensure stability and reliability.
Technical Specifications:
✅ Material: Made entirely of food-grade 304 stainless steel to maintain hygiene and quality.
✅ Electrical Power: 5.75 kW | 380/220 V | 50 Hz.
✅ Dimensions:
Length: 200 cm
Width: 130 cm
Height: 420 cm
🔢 Machine Number: 017
✅ Model: THV-2025PV-B
✅ Country of Origin: Turkey
Durable design to ensure high performance:
✔️ High weight accuracy via the intelligent summation system.
✔️ Comprehensive electronic control for maximum operational efficiency.
✔️ Integrated safety with safety sensors to protect the operator.
✔️ Flexibility in using packaging rolls according to customer needs.
✔️ High-quality European components to ensure machine durability.
Features of the weight packaging machine:
✔️ High speed and high accuracy in packaging.
✔️ Advanced PLC electronic control system enables smooth and responsive operation.
✔️ Durable 304 stainless steel construction materials to ensure hygiene and product safety.
✔️ Practical and easy-to-maintain design to extend the machine's lifespan.
✔️ Integrated safety systems to ensure operator safety.
💡 The ideal solution for filling and packaging food products with utmost efficiency and precision!
Control Panel
• Cutters and contactors brand SCHNEIDER
• 10 inch DELTA control screen
• Inverters DELTA
• Engines, the Turkish company GAMAK, with a German franchise
• Gearboxes of the famous Turkish brand YILMAZ
basic information
We, Al-Huda Company, bear full responsibility for any defect in the specifications and terms of the contract. Industrial testing. Operating and testing the line on the territory of Al-Huda Company, Türkiye, Gaziantep.
Shipping insurance
Turkish industry with German technology spanning more than twenty years
Our industries hold international quality certificates
Al-Huda brings generational experience in the world of industry, contemporary creativity and development towards the future
The length of the entire line is 28 meters - width 3 meters
The line requires an area of 300 square meters
Different production capacities are available
Do not hesitate to ask any questions, Al-Huda is your ideal choice
To add any amendment, please write to us to provide you with complete information in detail.
Click on the WhatsApp link to be provided with all the information. Thank you for your cooperation
production line
flour mixer
Drum mixer made of food grade stainless steel 304
Its function is to mix flour + water + other additives, easy to clean, 3 horsepower
spiral feeder
Composed of a tank capacity / 75 kg /
Made of stainless steel / 304 /
Thickness / mm 2 / Provided with a bottom hole for cleaning Works to feed materials to the extruder automatically Equipped with mechanical protection to prevent the worker's hand from entering the mixer (metal grille)
Equipped with a magnetic mechanism to pull out metallic impurities, if any, inside the atom
Dual Helix Extruder
The extruder, which is responsible for forming the bundt dough, the production capacity from 200 kg to 250 kg per hour, the main engine is 22 kW, and it is equipped with a snail feeding the product.
Made of food grade 304 stainless steel, the motor is 7.5 watts
Made of the finest heat-treated metals (long life and does not require disassembly for the cleaning process
3D Cutter (2)
Molds and molding segments / 5 / fezzes or steaks or slices or a flower or fish A device for forming and cutting 3D triangles / fezzes /
product conveyor belt
Conveyor belt made of food grade stainless steel /304/
Equipped with wheels for easy movement and cleaning
The conveyor belt is made of PVC or food plastic to transfer materials from the extruder to the fryer
Equipped with cleaning holes
Equipped with automatic cleaning brushes
Fryer
Made of chrome (304) and the body is chrome 8x8 thickness M 3
Length 350 cm Height 260 cm
Width CM 300 Motorized 3,7 kw
The capacity of the fryer is 200 liters. The fryer oil works on electricity. It works on 24 heaters, diesel or gas, so that the oil is heated to the required degree.
Italian heaters, frying pan thickness 3 M, sink, frying vessel 3 M, and mat holder 8 M, all screws chrome
Equipped with a pump of 2 Turkish-brand showerheads, a compensation tank and a vacuum tank, each with a capacity of 300 liters of oil, and there are 2 heaters for each one, the thickness of the tank is 2 M, the bases are 3 inches, thickness is 3 mm, and the filter device is 5 mm thick, two stages, coarse and fine
The filters are changed if any of them are damaged, the frying mat width CM 50 with a soft braid so that no type of chips enters, and chrome buckets and they are also equipped with spark-screw lifters to carry more than 1500 kg
Equipped with a 120 cm long front line, and it has a shaking system to dry the oil from the chips, and the oil is returned to the fryer, the bearings and the dashboard are chrome 304.
Oil drying shaker
Its function is to dry and remove oil by high-frequency vibration to efficiently and effectively remove excess oil from french fries
It also works to prevent fried potato chips from sticking to each other and prevent them from cracking, a four-stage kinetic line that gradually filters the oil, equipped with a 3 HP motor
Thickness MM 5
Made of food grade stainless steel 304
3 M length
CM 100 width
Height 130 cm
Drying itinerary
Inspection process The chips are checked to ensure the quality of the product and to remove unwanted black dots before entering the flavoring and packaging stage
Equipped with a 3 hp engine
Made of food grade stainless steel 304
4 M length
CM 100 Width
Height CM 120
spiced
It is a cylinder
The speed of the seasoning is controlled electronically via an inverter that is equipped with an advanced, adjustable flavor atomizer
Wheels for easy stirring and cleaning, the process of the scales in the seasoning is made to prevent the flavor from gathering and clumping, and to get the best flavoring result by slowly and homogeneously rotating the chips while spraying the flavor.
The seasoning can be calibrated to control the time of passage of the chips inside it, and the grafting cylinder is equipped with a mechanism to expel the impurities and the very small unwanted chips that may have been caused by rotation
Made of food grade stainless steel 304
Length 3 M
Height 150 cm
Width CM 130
Chips types
