Corn flakes production line, production capacity 200 kg

The line consists of the following parts

1_Corn and rice mixer
2_The spiral conveyor
3_Extruder
4_Conveyor belt for the product
5_ Grill oven on hot air
6_Diameter coating cylinder
7_ Tanks for mixing flavors and syrup
8_Diameter pump
9_drying oven
10_Shark
11_Cooling route
12_ Packing machines server route
13_ Packaging and wrapping machines

Corn and rice mixer

Precise mixing of raw materials – the perfect start to producing high-quality cornflakes!
The corn and rice mixer is one of the most important preparation stages in cornflake production lines. It mixes the corn or rice with additives such as oil and water to adjust the moisture and achieve perfect homogeneity before heat treatment.
➤ Detailed working mechanism:
1. ✅ Raw material mixing: The mixer combines the corn or rice with liquids and additives, such as oil and water, to produce a homogeneous mixture in terms of texture and moisture.
2. ✅ Calibrated discharge port: Equipped with a precise discharge port that allows complete control of the flow of materials to the next stages in the line.
3. ✅ Water tank with level indicator: Contains a built-in water tank to adjust the moisture level, equipped with a visual indicator to measure the amount of liquid.
4. ✅ Mechanical protection: A protective metal mesh prevents the operator's hand from entering the mixing tank during operation, ensuring safety.
5. ✅ Monitoring and cleaning port: The machine is equipped with an upper port that allows for easy monitoring of the mixing process and cleaning of the tank.
6. ✅ Magnet to remove impurities: The mixer bowl contains a powerful industrial magnet to capture metal impurities if present in the corn or rice.
7. ✅ High-Spec Food Grade Construction: The mixer is made entirely of food-grade 304 stainless steel, ensuring cleanliness and easy washing and maintenance.
➤ Technical Specifications: Electrical Power: 3.75 kW – 380/220 VAC – 50 Hz
Length: 180 cm
Width: 120 cm
Height: 230 cm
Mixer Capacity: 400 kg
Machine Number: 001
Model: THV-2025 CO-R
Country of Manufacture: Made in Turkey
➤ Features of the Corn and Rice Mixer: Ensures homogeneous and precise mixing of raw materials.
Allows humidity control to suit each product.
Features high-quality safety mechanisms to protect the operator during operation.
Durable, high-quality design suitable for continuous operation in a professional food manufacturing environment.

Spiral conveyor

Safe and Precise Automatic Conveying – Ideal Feeding for Cornflakes Lines!
The screw conveyor is a key stage in cornflake production lines. It automatically and continuously feeds raw materials (corn or rice) into the extruder, adhering to industrial hygiene and safety requirements.
➤ Detailed Operation Mechanism:
1. ✅ 75 kg Feeding Tank:
Equipped with a 75 kg feed tank, ensuring a continuous flow of raw materials into the screw.
2. ✅ Automatic Extruder Feeding:
The screw continuously and evenly transfers the corn or rice to the extruder without manual intervention.
3. ✅ Bottom Cleaning Hole:
Equipped with a hole at the bottom of the tank to facilitate cleaning the machine and emptying stuck materials.
4. ✅ Mechanical Operator Protection:
Equipped with a metal mesh to prevent the operator's hand from entering the rotating part, ensuring safety during operation.
5. ✅ Impurity Removal Magnet:
It has an advanced magnetic mechanism to capture and remove metal impurities that may be present in corn or rice.
6. ✅ Industrial Food Design: Made entirely of food-grade 304 stainless steel to ensure hygiene, easy washing, and continuous maintenance.
➤ Technical Specifications: Electrical Power: 1.25 kW – 380/220 VAC – 50 Hz
Length: 300 cm
Width: 90 cm
Height: 250 cm
Tank Capacity: 75 kg
Machine Number: 002
Model: THV-2025 CO-R
Country of Manufacture: Made in Turkey
➤ Spiral Conveyor Features:
Provides accurate and consistent feeding to the production line.
Enhances work environment safety thanks to mechanical protection.
Helps maintain material quality by removing metal impurities.
Durable and serviceable design ideal for continuous industrial operations in food factories.

Extruder

Perfect Cornflake Forming – High-Precision Industrial Performance Around the Clock!
The extruder is the beating heart of the cornflake production line. It extrudes and shapes the kernels to the desired design, using advanced technologies and intelligent control systems to ensure consistent quality in every production batch.
➤ Detailed Mechanism:
1. ✅ Kernel Forming and Extrusion:
The extruder transforms the corn or rice mixture into cornflake kernels through pressure and heat, with the kernel shape controlled by the mold used.
2. ✅ Flexible Production Capacity:
Enables production from 175 to 200 kg per hour, depending on the desired kernel type and shape.
3. ✅ Advanced Industrial Gearbox:
Made of the finest metals resistant to high pressure and continuous operation 24/7.
4. ✅ High-Quality Bearing System:
Equipped with Swedish and Japanese SKF bearings and rotating elements to ensure a long service life.
5. ✅ Robust Thermal Spirals:
Made of metals treated in the latest vacuum furnaces to ensure corrosion resistance and stable operation.
6. ✅ Precise Material Feeding:
It has a main spiral to feed the compressor spiral, controlled by an electronic inverter.
7. ✅ Dual Cooling Systems:
The extruder is internally water-cooled and externally air-cooled to regulate operating temperature.
8. ✅ Electronic Cutting Knife:
An electronically controlled variable-speed knife to determine grain length.
9. ✅ Separate Intelligent Control Panel:
The external panel is independent of the chassis, insulated and sealed to prevent dust ingress. It is equipped with air filters and a ventilation system for hot areas.
10. ✅ Advanced Control Systems:
Fully automated operation via three inverters, with a display of fault codes and a classic control interface for flexibility of use.
11. ✅ Start-up Heater:
Equipped with an electronic heater with a temperature clock to ensure quick start-up.
➤ Technical Specifications: Electrical Power: 39.75 kW – 380/220 VAC – 50 Hz
Length: 180 cm
Width: 120 cm
Height: 240 cm
Production Capacity: 175 to 200 kg/h
Machine Number: 003
Model: THV-2024 CO-R
Country of Manufacture: Made in Turkey
➤ Extruder Features: Full electronic control of grain shape and length.
Continuous and reliable operation thanks to industrial cooling and lubrication systems.
Advanced external control panel to ensure safe operation and easy maintenance.
High-quality food-grade design, ideal for modern cornflake production lines.

Conveyor belt for the product

Smooth and Clean Conveyance – Ensures optimal movement of material from the extruder to the oven!
The conveyor belt is a vital transition stage in the cornflake production line, transporting the formed product from the extruder to the oven smoothly, while maintaining a clean surface and providing ease of maintenance and movement.
➤ Detailed Operation Mechanism:
1. ✅ Wheeled Structure: Equipped with sturdy floor wheels to facilitate belt movement and clean the surrounding area.
2. ✅ Food-Resistant Conveyor: The conveyor surface is made of PVC or food-grade plastic, ensuring the safe and hygienic transportation of cornflakes without contamination or sticking.
3. ✅ Built-in Cleaning Holes: Includes dedicated holes that allow easy cleaning of the conveyor inside and out without the need for disassembly.
4. ✅ Automatic Cleaning Brushes: Equipped with automatic brushes that continuously clean the conveyor during operation to ensure a clean production environment.
5. ✅ High-Spec Industrial Design: Made entirely of food-grade 304 stainless steel to ensure corrosion resistance and ease of daily washing.
➤ Technical Specifications: Electrical Power: 1.25 kW – 380/220 VAC – 50 Hz
Length: 300 cm
Width: 80 cm
Height: 200 cm
Machine Number: 004
Model: THV-2025 CO-R
Country of Manufacture: Made in Turkey
➤ Product Conveyor Features: Ensures smooth and safe transfer of materials between production stages.
Easy to move and clean thanks to the intelligent design and floor wheels.
Maintains product hygiene through a continuous cleaning system.
Specially designed for stringent food manufacturing environments.

Grilling and roasting oven

Balanced roasting and perfect thermal quality – for the best results in cornflake production!
The roasting oven is the core thermal stage in the cornflake production line, where the kernels are roasted at a high temperature and with precise air distribution, ensuring a crispy flavor and perfect texture. The system uses hot air with advanced American technology, providing the highest levels of efficiency and operational flexibility.
➤ Detailed Operation Mechanism:
1. ✅ Hot Air Oven:
Equipped with American hot air drying and roasting technology, with a thermal capacity of up to 300°C.
2. ✅ High Production Capacity:
Produces up to 300 kg per hour, making it ideal for medium and large production lines.
3. ✅ Multi-Fuel:
Operates on diesel or natural gas (LPG) as required, providing flexible operating options.
4. ✅ Automatic Cleaning Mechanism:
The internal conveyor grate is equipped with a self-cleaning system to maintain continuous cleanliness without interrupting production.
5. ✅ Independent control for each floor:
Each floor is equipped with a dedicated motor and a separate inverter to precisely adjust the grill movement speed and roasting.
6. ✅ Smart thermometers:
Two programmable thermometers with automatic control to ensure consistent roasting temperatures.
7. ✅ Detachable heating chambers:
Two removable chambers for easy maintenance and periodic inspection.
8. ✅ Complete thermal insulation:
Covered with a 12 cm thick fiberglass layer on all sides to retain heat and reduce loss.
9. ✅ Optimal air distribution:
A top-and-bottom distribution system, with a side-to-side recirculation mechanism to ensure uniform roasting.
10. ✅ Dual thermal fans:
Equipped with one fan to pump hot air and another to extract and circulate air internally.
11. ✅ Advanced control panel:
A separate, detachable panel equipped with a touchscreen with a fault-reading system via text messages, and full control of the air fans via inverter devices.
➤ Technical Specifications: Electrical Power: 10.5 kW – 380/220 VAC – 50 Hz
Length: 700 cm
Width: 150 cm
Height: 220 cm
Machine Number: 005
Model: THV-2025 CO-R
Country of Manufacture: Made in Turkey
➤ Features of the Hot Air Roasting Oven: Provides uniform roasting with controlled heat consumption.
Enables flexibility for gas or diesel operation.
Equipped with advanced cleaning, cooling, and air distribution systems.
Professional design suitable for continuous operation in food factories.

Diameter blending mixer with stirring mechanism

Homogeneous Coating of Cornflakes – Perfect Flavor and Attractive Gloss!
The syrup coating mixer is one of the essential final stages in the cornflake production line. It coats the flakes with syrup (liquid or sugary flavor) to achieve the desired final taste and attractive glossy appearance, using precise and fully automated spraying and circulating systems.
➤ Detailed Mechanism:
1. ✅ Speed-Controllable Conveyor Belt:
The belt speed is electronically controlled by an inverter to precisely control the flakes' passage rate.
2. ✅ Adjustable Motorized Crank:
Equipped with a moving arm that slowly rotates and moves the flakes inside the mixer to ensure homogeneous coating. This can be adjusted according to the product type and desired syrup quantity.
3. ✅ Automatic Syrup and Flavor Spraying:
Equipped with automatically programmed moving flavor sprayers to distribute the syrup across the entire surface of the flakes.
4. ✅ Precise Electronic Flavoring Injection:
Flavoring is injected at an electronically controlled speed to achieve the exact amount needed. 5. ✅
Harmonious Rotation Mechanism:
The kernels rotate inside the mixer in a slow, even motion, completely coating them with syrup without breakage or clumping.
6. ✅ Easy Moving and Cleaning:
Equipped with floor wheels for easy movement within the lab, with an ergonomic design that facilitates daily cleaning.
7. ✅ High-Spec Food Grade Structure:
Made entirely of food-grade 304 stainless steel to ensure safety and high resistance.
➤ Technical Specifications: Electrical Power: 3.75 kW – 380/220 VAC – 50 Hz
Length: 280 cm
Width: 120 cm
Height: 170 cm
Machine Number: 006
Model: THV-2024 CO-R
Country of Manufacture: Made in Turkey
➤ Drum Coating Mixer Features:
Provides a homogeneous and optimal coating of cornflakes.
Ensures precise control of spraying and coating speeds depending on the product type. It facilitates cleaning and transportation within the factory. It maintains the quality of the final product, giving it an attractive appearance and delicious taste.

Mixer tank diameter

Precise Flavor and Syrup Preparation – Dual Heating System for Best Coating Results!
The two syrup mixing tanks are vital components in the coating process for cornflakes with sugary or liquid flavors. The syrup is thoroughly mixed, heated, and prepared, then automatically pumped to the spray unit.
➤ Detailed Mechanism:
1. ✅ Homogeneous Flavor and Syrup Mixing:
The tank is specifically designed for mixing liquid flavors (syrups) used in coating cornflakes, with a capacity of 200 liters per tank.
2. ✅ Double Jacket Design for Indirect Heating:
Equipped with a double layer for thermal insulation, the water around the tank is heated without direct contact with the flavor, ensuring the safety and stability of the ingredients.
3. ✅ System Mounted on a Single Chassis:
The two tanks, along with the pump, are mounted on a single heat-coated iron base, fully encased in stainless steel, ensuring durability and easy cleaning.
4. ✅ Movable Floor Wheels:
Equipped with sturdy wheels to facilitate system movement within the plant and periodic cleaning of the surrounding area.
5. ✅ Accurate Temperature Monitoring:
Equipped with an external thermometer to measure the water temperature in the heating layer.
6. ✅ Water Level Indicator:
It contains a visual indicator to measure the amount of hot water inside the jacket, ensuring safe and continuous operation.
7. ✅ Fully Food-Grade Design:
Made of food-grade 304 stainless steel, ensuring cleanliness and easy maintenance.
➤ Technical Specifications: Electrical Power: 3.75 kW – 380/220 VAC – 50 Hz
Length: 200 cm
Width: 120 cm
Height: 170 cm
Capacity per mixer: 200 liters
Machine Number: 007
Model: THV-2025 CO-R
Country of Manufacture: Made in Turkey
➤ Features of the two diameter mixer tanks: Provides homogeneous flavor mixing with safe indirect heating.
Easy movement and cleaning thanks to the compact design and floor-standing wheels.
Equipped with thermometer and visual indicators for precise control of water level and temperature.
Sturdy and hygienic engineering design ideal for cornflake production plants.

Syrup pump

A precise syrup and flavor pumping system using American technology to reduce waste and increase efficiency!
This pump is specifically designed to pump syrup or liquid flavors into snack, popcorn, and cornflake production lines, while maintaining pumping accuracy and saving material consumption. It operates using advanced technology based on an alternating suction and pumping system that ensures a homogeneous and continuous distribution of flavor or syrup throughout the product.
⚙️ Working Mechanism:
1️⃣ Automatic Suction and Pumping:
The syrup or liquid food is drawn from the tank via a high-quality food-grade silicone hose, then pumped by an encarnag motor connected to a solid aluminum pump.
2️⃣ Precise Electronic Control:
The pumping quantity is electronically adjusted using an inverter, allowing the flow of syrup or flavor to be precisely adjusted according to the product type and need.
3️⃣ Ease of movement and cleaning:
The pump is mounted on a mobile base made of food-grade 304 stainless steel, equipped with wheels, for easy movement and daily cleaning. 🧰 Technical Specifications:
✅ Model: THV-2025 CO-R
✅ Number: 008
✅ Liquid Type: Syrup - Liquid Flavors
✅ Material:
• Pump: Solid Aluminum
• Base: 304 Stainless Steel
• Hose: Food-grade Silicone
✅ Drive Type: Inverter Motor Connected to Pump
✅ Control System: Inverter Electronic Quantity Control
✅ Electrical Power: 380/220VAC – 50Hz – 1.125 Kw
✅ Dimensions:
• Length: 80 cm
• Width: 60 cm
• Height: 70 cm
🇹🇷 Made in Turkey with High Quality
An ideal choice for factories seeking to improve distribution efficiency and reduce waste, with ease of operation and maintenance. A precise syrup and flavoring pumping system using American technology To reduce waste and increase efficiency!
This pump is specifically designed for pumping syrup or liquid flavors into snack, popcorn, and cornflake production lines, while maintaining pumping accuracy and saving material consumption. It operates using advanced technology based on an alternating suction and pumping system that ensures a homogeneous and continuous distribution of flavor or syrup throughout the product.
Mechanism of Operation:
Automatic Suction and Pumping:
The syrup or liquid food is drawn from the reservoir via a high-quality food-grade silicone hose, then pumped by an Encarnage motor connected to a solid aluminum pump.
Precise Electronic Control:
The pumping quantity is electronically adjusted using an inverter, allowing precise adjustment of the syrup or flavor flow depending on the product type and need.
Easy to Move and Clean:
The pump is mounted on a mobile food-grade stainless steel base (304) equipped with wheels, facilitating movement and daily cleaning. Technical Specifications:
Model: THV-2025 CO-R
Number: 008
Liquid Type: Qatar - Liquid Flavors
Material:
• Pump: Solid Aluminum
• Base: 304 Stainless Steel
• Hose: Food-grade Silicone
Drive Type: Inverter Motor Connected to Pump
Control System: Electronic Inverter Quantity Control
Electrical Power: 380/220VAC – 50Hz – 1.125 Kw
Dimensions:
• Length: 80 cm
• Width: 60 cm
• Height: 70 cm
High-quality Turkish manufacture
An ideal choice for factories seeking to improve distribution efficiency and reduce waste, while being easy to operate and maintain.

Hot air drying oven

Integrated roasting to ensure the ultimate flavor – highly precise and efficient thermal performance!
The second oven is used in the final stage of roasting the cornflakes. It operates with the same advanced hot air system to ensure the final crispness, flavor stability, and syrup. It relies on efficient American technology, with an intelligent operating system and integrated automatic cleaning.
➤ Detailed Operation Mechanism:
1. ✅ Hot Air Roasting and Drying Oven:
Relies on an American thermal distribution system to raise the roasting temperature to 300°C.
2. ✅ Constant Production Capacity:
Produces 300 kg per hour, making it compatible with the rest of the production line without delay.
3. ✅ Flexible Fuel on Demand:
Operates on diesel or natural gas (LPG), allowing for the most suitable fuel to be selected based on availability.
4. ✅ Internal Grate Cleaning System:
Equipped with an automatic cleaning mechanism to ensure the grate holding the cornflakes is kept clean at all times.
5. ✅ Independent control for each floor:
Each floor has its own motor and electronic inverter to precisely adjust the rotation speed of the heating grill.
6. ✅ Smart thermostats:
Two programmable thermostats to automatically adjust the roasting temperature as needed.
7. ✅ Detachable heating chambers:
Two chambers can be easily removed for quick and safe cleaning and maintenance.
8. ✅ Complete thermal insulation:
Insulated with a 12 cm thick fiberglass layer on all sides to retain heat and reduce energy consumption.
9. ✅ Smart air distribution system:
Hot air is distributed from the top and bottom with side recirculation for even roasting.
10. ✅ Dual fans:
One fan pumps hot air and the other extracts and circulates the internal air to ensure consistent temperature.
11. ✅ Separate control panel:
An independent, detachable control panel equipped with a touchscreen and a fault-reading system via text messages, with fan control via inverter devices.
➤ Technical Specifications: Electrical Power: 10.5 kW – 380/220 VAC – 50 Hz
Length: 500 cm
Width: 150 cm
Height: 220 cm
Machine Number: 009
Model: THV-2025 CO-R
Country of Manufacture: Made in Turkey
➤ Features of the Second Broiler Oven: Ensures a uniform final roasting after coating the syrup.
Maintains a stable temperature thanks to the smart distribution system.
Easy maintenance and transportation thanks to the detachable design.
Designed to the highest food safety and industrial quality standards.

Shaker to separate and prevent cornflakes from sticking

Precise Separation and Anti-Adhesion – Effective Protection for Cornflakes Before Packaging!
The separating shaker is an important final stage in the cornflake production line. It separates stuck flakes using high-frequency vibration, ensuring they pass neatly to the packaging stage without breakage or clumping.
➤ Detailed Mechanism:
1. ✅ Separating Sticky Flakes:
Relies on strong, precise vibration to separate stuck flakes after roasting or cooling, preserving their original shape.
2. ✅ Preventing Breakage During Transport:
Protects flakes from breakage by relieving pressure and adhesion between flakes before they enter the packaging stage.
3. ✅ Three-Stage Conveyor:
Equipped with a three-stage progressive conveyor to ensure gradual and orderly separating, increasing work efficiency and preventing clumping.
4. ✅ Hygienic Industrial Design:
Made entirely of food-grade 304 stainless steel to ensure corrosion resistance and ease of cleaning.
➤ Technical Specifications: Electrical Power: 4.5 kW – 380/220 VAC – 50 Hz
Length: 300 cm
Width: 100 cm
Height: 140 cm
Machine Number: 010
Model: THV-2025 PV-B
Country of Manufacture: Made in Turkey
➤ Features of the Separating Shaker: Separates adhered films without damaging their shape.
Prevents product breakage before packaging, improving packaging quality.
Enhances material flow and increases production line efficiency.
Durable and hygienic design ideal for continuous operation in food manufacturing environments.

Relax and cool down itinerary

A smart industrial solution for receiving hot granules and gradually cooling them before moving them to seasoning or packaging!
This industrial conveyor is used to receive the product directly after it exits the vibrating screen, where the granules are still hot and require an initial cooling and thermal gradation phase before entering the next stages, such as seasoning or packaging. The line gradually reduces the product's temperature, helping it maintain its shape and reducing the possibility of sticking or cracking. ⚙️ Technical Specifications:
🔹 Model: THV-2025 CO-R
🔹 Function: Hot product reception from the vibrator – pre-cooling and thermal gradation
🔹 Material: High-quality, heat-resistant food-grade stainless steel body
🔹 Conveyor type: Heat-resistant stainless steel mesh mat
🔹 Machine number: 011
📏 Dimensions:
▪️ Length: 4 meters
▪️ Width: 80 cm
▪️ Height: 100 cm
▪️ Design: Open sides for easy ventilation and faster cooling
🔧 Additional Options:
✔️ Durable industrial casters for easy mobility
✔️ Height adjustable as needed
✔️ Ability to add cooling fans (upon request)
✅ Why choose this model?
• Because it ensures product comfort after vibrating and prevents granule damage.
• Because it is made entirely of heat-resistant food-grade materials.
• Because it ensures a smooth and safe transition of the product to the next stages.
• Because it is adjustable and customizable depending on the product type and production line.
💡 An ideal solution for ensuring product quality and shape stability after vibrating, and achieving complete smoothness in the 2025 processing line! THV-2025 CO-R Product Cooling Conveyor
A smart industrial solution for receiving hot granules and gradually cooling them before moving them to seasoning or packaging!
This industrial conveyor is used to receive the product directly after exiting the vibrating machine, as the granules are still hot and require an initial cooling and thermal gradation phase before entering the next stages, such as seasoning or packaging. The line gradually reduces the product's temperature, helping to maintain its shape and reducing the possibility of sticking or cracking. Technical Specifications:
Model: THV-2025 CO-R
Function: Hot product reception from the vibrating screen – pre-cooling and thermal gradation
Material: High-quality, heat-resistant food-grade stainless steel body
Conveyor type: Heat-resistant stainless steel mesh mat
Machine Number: 011
Dimensions:
Length: 4 meters
Width: 80 cm
Height: 100 cm
Design: Open sides for easy ventilation and accelerated cooling
Additional Options:
Durable industrial casters for easy movement
Height adjustable as needed
Cooling fans available (upon request)
Why choose this model?
Because it ensures product comfort after vibrating and prevents granule damage
Because it is made entirely of heat-resistant food-grade materials
Because it ensures smooth and safe product transition to the next stages
Because it can be adjusted and customized according to the product type and production line
An ideal solution to ensure product quality and shape stability after vibrating, and achieve complete smoothness in the processing line by 2025!

Packing machine feeder conveyor line

Precise and Balanced Conveyance to Maintain Product Quality
The conveyor belt is one of the most important stages of cornflake production. It ensures efficient transfer of the product from the final stage of the line to three packaging machines, while preserving the integrity of the slices through a fully automated and precise distribution system.
Advanced Operation Mechanism
1️⃣ Precise Electronic Control System
The product transfer speed is controlled by an electronic control circuit equipped with modern sensors, allowing for balanced product feeding according to the capacity of the packaging machines.
✅ Equipped with a reservoir and vibrator to ensure a consistent flow of cornflakes without accumulation or jamming.
✅ Fully automated to reduce manual intervention and increase production efficiency.
2️⃣ Conveyor belt with an advanced design equipped with a Z-shaped PVC belt to facilitate product transfer at an appropriate angle, helping achieve optimal flow without affecting the shape of the slices.
✅ Made of food-grade 304 stainless steel to ensure the highest standards of hygiene and quality.
✅ Its design reduces vibration and shock, keeping the product unbroken.
3️⃣ Smart Sensors for Improved Performance
It features advanced electronic sensors that automatically adjust the speed and flow of the product, preventing any buildup or congestion in the production line.
✅ Ensures even product distribution between the packaging machines for stable and consistent production.
4️⃣ Durable and Easy-to-Clean Design
Made entirely of food-grade 304 stainless steel to ensure rust resistance and easy cleaning, with a robust structure to withstand continuous operation in industrial environments.
✅ Equipped with sturdy wheels for easy movement and maintenance.
Technical Specifications
✅ Material: Made entirely of food-grade 304 stainless steel to ensure the highest levels of hygiene and quality.
✅ Electrical Power: 5.25 kW | 380/220 V | 50 Hz.
✅ Dimensions:
Length: 14 cm
Width: 90 cm
Height: 380 cm
✅ Machine Number: 012
✅ Model: THV-2025 PV-Z
✅ Country of Manufacture: Turkey
Features of the Feeding Conveyor Line
✔️ Precise electronic control system with sensors to automatically adjust the product conveying speed.
✔️ Z-shaped PVC conveyor ensures optimal flow without compromising the quality of the slices.
✔️ Shock and vibration-resistant design to protect the product from breakage.
✔️ Tank and vibrator to ensure consistent flow and prevent product accumulation during conveying.
✔️ Made entirely of food-grade 304 stainless steel for rust resistance and easy cleaning.
✔️ Equipped with sturdy wheels for easy movement and cleaning, making it ideal for industrial environments.
💡 The ideal solution for efficient product transfer and ensuring the highest levels of production quality!

Continuous system weight packaging machines No.3

Automatic Weighted Packaging Machine - Model THV-2024PV-B
Continuous Packaging System - High Performance Around the Clock!
We offer you an exceptional packaging machine, designed to the highest international standards to meet the demands of the modern food industry. This machine represents an ideal industrial solution for packaging snack products such as chips, potato chips, seeds, nuts, and other dry goods with precision, speed, and consistency.
The machine is fully servo-driven, eliminating any traditional mechanical systems, which results in significantly reduced breakdowns and maintenance, increased operating life, and impressive performance stability.
Exceptional features that make this machine the best in its class:
✅ Continuous packaging with a conveyor continuous system for non-stop production.
✅ High productivity ranging from 90 to 120 packets per minute (depending on weight).
✅ 14 highly sensitive and accurate scales from High Dream.
✅ PLC control unit from Taiwanese company DELTA – immediate response and amazing operating accuracy.
✅ 7-inch DELTA touch screen – comprehensive and easy control of all machine functions.
✅ High-precision OMRON temperature control system – fully adjustable from the screen.
✅ Automatic roll feeding system and intelligent compensating motor with roll end alarm.
✅ Food-grade 304 stainless steel exterior, easy to clean.
✅ Completely free of mechanical complexity – relying solely on servo and stepper motors, making it virtually maintenance-free.
Why choose this machine?
⭐ Because it's built to last – durable and robust, able to withstand harsh operating conditions around the clock.
⭐ Because it operates smoothly without any sudden downtime or breakdowns.
⭐ Because it relies on advanced servo technology, ensuring the highest weight and packaging accuracy.
⭐ Because it gives you the flexibility to adjust size, weight, roll length, and production sequence.
⭐ Because it's operator-friendly – ​​easy to operate with a smart and simple interface.
Included parts:
🔹 Feeding conveyor with tank and vibrator – smart product feeding.
🔹 Conveyor belt for finished packages.
🔹 Date printer.
🔹 Weighing device mounting platform.
Technical specifications:
⚙️ Electrical power: 5.75 kW – 380/220 V – 50 Hz.
📐 Dimensions: Length 500 cm – Width 300 cm – Height 420 cm.
🆔 Model number: 013-2025
Why choose Al-Huda?
Because Al-Huda is not just a manufacturer, but a reliable industrial partner that prioritizes quality and precision. We have extensive experience in manufacturing packaging lines, and we are committed to providing machines that combine European technology with high operational efficiency. Al-Huda Company is proud that this particular model, the THV-2024PV-B, has become the first choice for food manufacturers seeking to improve efficiency and reduce breakdowns, thanks to its fast, accurate performance and high stability.
Choose Al-Huda... because quality starts here.
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Electrical parts and control panels

Schneider breakers

Schneider contactors

Delta control screen

Delta inverters

GAMAK motors

YILMAZ gearboxes

Or as per customer request

Electrical parts and control panels

Schneider brand cutters

Schneider brand contactors

delta control screen

delta inverters

Engines company GAMAK

YILMAZ gearboxes

Or according to the customer's request

production line

orn Moisturizing Mixer
Mixer capacity / 400 / kg
/ 304 made of stainless steel / Stainless steel thickness / 2 / mm.

A main engine with a capacity of / 4 / hp Turkish or Italian manufacture.

Equipped with a standard opening for emptying.

Equipped with a water tank to control the humidity of the corn with a level indicator

Equipped with mechanical protection to prevent the worker's hand from entering the mixer (metal mesh).

Equipped with a hole for cleaning and monitoring and to indicate the level of materials inside

The mixer basin is equipped with a magnet to remove metal impurities from the corn, if any


Spiral feeder

Composed of a tank capacity / 75 kg /
Made of stainless steel/316/

Thickness / mm 2 / Provided with a bottom hole for cleaning Works to feed materials to the extruder automatically Equipped with mechanical protection to prevent the worker's hand from entering the mixer (metal grille)

Equipped with a magnetic mechanism to pull out metallic impurities, if any, inside the atom


Extruder

Production capacity from / 175 to 200 / kg per hour according to the shape of the required pill

The main stand is made of heat-coated steel with the latest furnaces and is equipped with standard steel legs

Approximate weight of the extruder/1300/kg

Fully insulated with a 316-gauge food-grade stainless steel outer layer for easy cleaning

The gearbox is made of the finest types of metal that can withstand the pressure of long working hours, model American Extrusion

The main gearbox is designed to operate continuously 24 hours

Bearings made in Sweden and Japan, brand SKF
The spirals are made of the finest metals and processed by the latest thermal furnaces (vacuum furnace technology)

Equipped with a main screw to feed the compressor screw with materials, and it is controlled by an LS-branded inverter

The product feeding snail is equipped with an Italian VARVEL gearbox and an Italian motor

Snail compressor motor, capacity / 50 hp / 37 / kilowatt, Italian industry, copper coils

The body of the main engine is made of fonts

The speed of all extruder motors is controlled electronically

By / 3 / inverter devices brand LS

The grain length is controlled by an electronically variable speed knife (inverter) brand LS.

Equipped with an electronically controlled heating device to start work.. A Korean thermometer AUTONICS brand

The extruder is equipped with a water-cooled mechanism (closed circuit) American Extrusion

The extruder is equipped with a water-cooled mechanism (closed circuit) American Extrusion

All extruder operations are controlled by a main control panel with a special ventilation system for hot places made of food grade stainless steel 316 with wheels for easy movement

The control panel is tightly insulated to prevent dust

The control panel is external, independent of the extruder body and equipped with 3 ventilation filters / 3 cooling fan

The control panel is equipped with a 12-inch color touch screen

LS brand has three languages on demand to fully control the font's working mechanism

The line has been programmed to automatically read faults, if any, through text messages displayed on the touch screen

The touch control screen contains / 99 / programs that can be stored automatically. Attached to the control panel is a detailed electrical diagram


product conveyor belt

Conveyor belt made of food grade stainless steel / 316 /
Equipped with wheels for easy movement and cleaning
The conveyor belt is made of PVC or food grade plastic to transfer materials from the extruder to the oven
Equipped with cleaning holes
Equipped with automatic cleaning brushes


Hot Air Drying Oven

The line is equipped with / 2 / drying and roasting ovens


Hot air system American model American Extrusion Production capacity / 200 / to / 400 / kg per hour with a roasting temperature of up to / 250 / humidity of the final product from the chips on demand from 0 to 5%

Works on diesel or natural gas LPG on demand

The outer shell of the oven is made of food grade stainless steel / 316 / 316 /
Furnace length/6/m
Furnace width/ 1.5 m/
Width of the path of the net carrying the chips / 1 meter
/
The grill is made of food grade stainless steel, caliber 316
/
The oven is equipped with an automatic cleaning mechanism for the grid carrying the chips

The oven is equipped with an LS-branded inverter to control the speed of the grate that carries the chips

The oven is equipped with / 2 / accurate and programmable automatic temperature clocks.

The oven is provided with a built-in heating chamber that can be removed and installed for maintenance, made of chrome / 316 / and stainless steel prepared to withstand temperatures up to / 800 ° /

The heating chamber was supplied with an Italian burner, Baltur or Riello, model 2019, all electrical parts of the French SCHNEIDER brand and the Korean LS

The main gearbox is Italian and the engine is Italian or Turkish made, excellent quality

The oven is completely insulated with a layer of fiberglass, thickness / 12 / cm from all sides. It is equipped with an air distribution mechanism from the top and bottom with a recycling mechanism from the sides.

Equipped with a hot air pumping fan with a 3/horsepower engine, an excellent Italian or Turkish industry

Equipped with an air intake and circulation fan with an engine of 3 / horse capacity, excellent Italian or Turkish manufacture

Equipped with a control panel with a separate structure that can be detached and installed for easy charging and cleaning work

Equipped with a touch screen control with an automatic fault reading system via text messages The circulation and rotation of the hot air pumping fans is controlled by inverters made in Korea LS brand


Itinerary for dressing syrup with flavor with a stirring mechanism

Mesh line made of wire / stainless steel 316 / minute width / 100 / cm

The travel speed is controlled electronically (inverter) / 1.5 / kilowatt LS . brand

Equipped with a mechanical arm to move and rotate the cornflakes beads automatically and is adjustable and calibrated on demand

The process of rotating the cornflakes takes place slowly and homogeneously while the flavor is coated

The flavor is pumped and the pumping speed is controlled quickly by electronic (inverter) Korean LS brand

Equipped with special flavor sprinklers for dripping, automatically and programmed to coat all corn flakes homogeneously with diameter and flavor

Equipped with wheels for easy moving and cleaning The engine has a capacity of / 1.5 / kilowatt from the Turkish company GAMAK with a gearbox from the Italian company VARVEL


Diameter and flavor cooking mixers (2)

Made of / stainless steel 316 / mixer capacity / 200 / liter approximately Made in the form of a double jacket for indirect heating

The flavor mixers with the pump are connected on a single chassis made of thermally coated iron and covered with stainless steel, equipped with wheels for easy movement and cleaning Motors from the Turkish company GAMAK

Gearbox from the Italian company VARVEL

Equipped with a thermometer to monitor the temperature of the hot water in the mixers Equipped with an indicator to indicate the level of hot water inside it The capacity of the heaters / 8 / kilowatt / 220 / volts / 50 / Hz


flavor pump

American model American Extrusion
The pump body is made of solid European aluminum

The pump is installed on a platform made of food-grade stainless steel / 316 / equipped with wheels Working system: Alternating suction and pumping

(American technology to save the consumption of taste) is an enclosure engine
Capacity / 0.75 / kilowatt Italian or Turkish industry

VARVEL gearbox, Italian manufacture, connected to a solid European aluminum pump

The connection process is done by a rubber band for easy maintenance and cleaning

Equipped with a food grade silicone hose made in Spain

The amount of flavor or taste is controlled electronically precisely by an inverter device brand LS

Total power / 0.75 / kW / 380 / volts / 50 - 60 / Hz

Basic information

Turkish industry with German technology spanning more than twenty years
Our industries have international quality certificates
Al-Huda is the experience of generations in the world of industry, creativity of the era and development towards the future
The entire length of the cornflakes line is 18 meters
width 3 m
The line needs an area of 250 m²


Learn more about the line and available production capacities
Request a quote
To add any modification, please send us a message to provide you with all the information in detail

Basic information

We, Al-Huda Company, bear full responsibility for any defect in the specifications and conditions, as the line is tested on Al-Huda Company's land, and if it does not suit the customer, the customer has the right to refund the amount paid.
Turkish manufacture with German technology that extends for more than twenty years.
Our industries have obtained international quality certificates.
Al-Huda is the experience of generations in the world of industry and the creativity of the era and development towards the future.
The line produces more than 5 shapes.
The length of the entire line is 42 meters - width 3 meters.
The line requires an area of ​​400 m².
Do not hesitate to request any inquiries.
Al-Huda is your best choice.
To add any modification, please contact us so that we can provide you with full information in detail.